Industrial Automation Conveyor

Belt Conveyor

Industrial conveyor belts are utilized in a range of industries, including the automotive, food processing, packaging, metal working, and pharmaceutical industries. These industrial conveyor belt systems excel in a number of applications such as accumulation, assembly automation, part handling and packaging. These conveyors transport items from boxes, packages and totes to edible products such as fruits and meats.

Flat conveyor belts are also used in many industries, especially those that require flexibility while maintaining precision when moving pallets. Automated systems reduce costs and downtime, all while saving time and resources. Industriesthat will benefit from automation conveyor belt systems include medical product and device packaging, automotive assembly, and appliance manufacturing.

Flat belt conveyor

Modular conveyor

Modular conveyor sometimes referred to as conveyor automation solutions, automated conveyor and sortation systems and automated conveyor belt systems offer highly accurate product control. Automation conveyors move product at a precise time to an exact location, ensuring that everything is always in the correct phase of the production line. Conveyor systems will improve efficiency, boost accuracy and cut costs. They will also increase workplaces’ safety by reducing the need for lift trucks and other potentially dangerous equipment.

Slat Conveyor

A Slat Conveyor is typically a two strand chain conveyor with narrow slats bolted from strand to strand creating a solid platform for conveying. A product fixture can also be installed on slats to assist in holding orientation on specific parts. The chain strands are normally covered exposing only the slat, the moving surface. Slat conveyors are available in a lighter duty (cost effective) bolt together version manufactured in galvanized steel but available in mild steel and powder coat. For heavier loads, a welded construction with powder coat finish is also available.

Slat Conveyors provide a continuous moving platform creating a sound surface for workers while assembling products as they move down an assembly line. These conveyors also give support for irregular shaped products and products with legs.

Assembling kitchen appliances from blenders to refrigerators is a function where slat conveyors are used today. These conveyors can also be utilized for indexing from station to station. Slat conveyors are a perfect fit for products of multiple widths. Additional types of products being conveyed on slat conveyors are furniture with legs, lawn mowers, garden carts, water heaters .

Applications

• Product Assembly

• Bolt-together model

• Standard conveyors are available but specials can be provided

• Long runs of conveyor with only one drive

• Operator can be close to the task from both sides of the conveyor

• Can handle products from 1 lb. to 100 lbs. per foot

• Automotive – Modular Assembly & Powertrain

• Welded model

• Build to order product

• 100 lbs. to 1000 lbs. capacity is a function of length

• 24” to 60” slat length

• Heavy product assembly

• conveyor assembly of air conditioners.

Flexible chain Conveyor

Tailored to Your Needs

We specialize in engineering custom conveying systems for our clients, tailoring the systems to the limitations of your space as well as your specific applications. Our approach is the same regardless of whether you’re in need of a single conveyor for packaging medical devices or a complete system for manufacturing, assembling, packaging, and labeling.

We’ll provide recommendations for products that suit your space and specialized needs so that you can maximize your productivity as seamlessly as possible. Flexible conveyors are a customizable solution designed for tight spaces while still offering the flexibility to grow along with your needs. This series of material handling and industrial equipment can handle twists, multiple curves, inclines and declines on a single conveyor. conveyors can also move products as small as 3 inches in diameter.The Flexible line is our most versatile and innovative series, suited for a range of applications from assembly and accumulation to transfers and packaging. Easy to configure (and reconfigure), Flexible conveyors are ideal for the manufacturing of medical devices, making it easy for you to adjust and adapt your process as demand changes.

The Flexible Series are especially useful for additional applications, including:

• Part handling

• Tight spaces

• Assembly automation

• Machine conveyance

• Elevation changes

• Buffering

• Complex configurations

• Long lengths

• Curves, jogs, inclines, and declines

Assembly line Conveyor

We are manufacturers and system integrators are turning for our unique ability to provide exactly what is needed to make production line employees safe and efficient. the products and experience to provide innovative assembly line conveyor systems, from basic assembly to complex. Most often, an assembly line system is a series of standard conveyors with custom features and options to suit the application. the advantage of over 40 standard conveyor models to choose from and an almost infinite number of available features options to customize your system. And when the application requires a completely custom design, Titan’s experienced design engineers have a long track record of innovative design from the ground up.

We do integrate Automation and Robotics for our ability to innovate and be flexible, provide drawings in both CAD and SolidWorks, and deliver on time with best in class lead times.

Assembling kitchen appliances from blenders to refrigerators is a function where slat conveyors are used today. These conveyors can also be utilized for indexing from station to station. Slat conveyors are a perfect fit for products of multiple widths. Additional types of products being conveyed on slat conveyors are furniture with legs, lawn mowers, garden carts, water heaters and air conditioners. Assembly Line Automation Conveyor Systems

Typical Conveyors Used in Line Automation:

• Multi-strand chain conveyor, Turntables and Chain Driven Live Roller Conveyors for heavy duty assembly line systems

• Slider bed belt conveyors are ideal for transporting light or irregularly shaped items

• Table top conveyor for light assembly operation

• Hinged Steel Belt conveyors for part and scrap handling

• Multi-Strand-Chain conveyors for heavy appliance assembly lines

• For lines with walk on requirements, Pallet pro is ideal

• Incline parts conveyors and plastic belt conveyors for parts handling

• Shuttle Carts – AGV’s for automated material handling

• Heavy Truck Axle assembly line, including working platform for 30+ people

• Garage Door Opener assembly on a 10 foot wide custom conveyor

• Parts Assembly for an electronics manufacturer across multiple floor levels

• Heavy Foundry operations performing finish grinding, drilling, milling

• Assembly Line for major appliance manufacturer

• Assembly Line for HVAC assembly

• Assembly Line for ventilator production

• Height [mm]: 2295

Ware house conveyor

Modern warehouse automation began with the integration of conveyor belt systems. In the time since those innovations, conveyors have played a major role in facilitating the efficient, accurate automation of warehouse operations across applications and industries.st International regulations for a safe work environment. We can build them according to special requirements or with several options such as a Hydraulic cushion / ejectorBroadly speaking, warehouse automation refers to the use of robots and other technologies to enhance production, improve efficiency, streamline operations, cut costs, and provide additional benefits to a warehouse environment. In general, automation in warehousing focuses on increasing productivity in the most cost-effective and efficient ways possible with the right systems.The rapid adoption of automation in warehouses is largely due to a number of persistent trends in the industry. When we consider the future of warehousing, some of the forces driving automation trends include:

• Increasing demand for fulfillment and expedient distribution

• Ongoing labor shortages

• Growth-limiting supply chain issues

• Investing in automation solutions can help warehouses effectively address these challenges in a scalable way.

• Warehouse Technology

Adopting automated warehouse technology can look very different depending on the facility, its needs, and its restrictions. Warehouses may consider integrating solutions such as:

• Automated conveyor systems

• Collaborative robots

• Internet of Things (IoT)

• Inventory management systems

• Fleet management systems

• Predictive and proactive maintenance systems

Combining process and physical automation solutions often provides the best results, though available space, budget, and technicians may limit potential integrations.

Types of Warehouse Automation

There are many ways to automate a warehouse, but they can generally be categorized as process automation or physical automation.

Process automation typically involves automating warehouse operations involving data, such as collecting, organizing, analyzing, and tracking. Programmable technologies, such as conveyors, benefit from this type of automation thanks to improved efficiency and accuracy of data communication that informs other essential processes.

• On the other hand, physical automation primarily refers to the integration of robots and other robotics in warehousing operations. Physical automation may include the use of technologies such as:

• Goods-to-Person (GTP) fulfillment systems

• Automatic Guided Vehicles (AGVs)

• Autonomous Mobile Robots (AMRs)

• Automated sortation systems

• Automated storage and retrieval systems

• Pick-to-light systems

• All of these automation integrations are used to improve efficiency, worker safety, and overall productivity in warehouses.

• Height [mm]: 2295

Pallet Conveyor

Pallet conveyors handle and transport large, heavy or unwieldy loads. Often positioned low to the ground for better control, products are moved by belt, slats, rollers or chain. Like traditional conveyors, powered or unpowered pallet conveyor solutions offer seamless integration with ancillary pallet handling equipment like robotic palletizers and depalletizers, turn tables, stretch wrappers, transfers, unit load ASRS, pallet dispensers and more.

In addition to conveying products from point A to point B, some accumulation pallet conveyor designs allow for zero pressure accumulation features. Using photo eye-controlled networks of AC and DC motor-controlled zone accumulation, zero pressure (no back pressure) pallet accumulation conveyors help to prevent product damage, prolonging equipment lifespan.

• Features & Benefits

• Improve warehouse flow and decrease traffic

• Minimize labor load handling

• Gentle handling – reduce product damage / precision and positioning

• Improve system throughput, safety and ergonomics

• Free up fork truck equipment for other tasks

Considerations

For the most effective conveying solutions, our experts will work with you to explore potential turnkey or custom options. Consider the following details:

• Type, size and weight of items being conveyed

• Pallet or skid type

• Destination locations, need for curves or transfers

• Processes – amount of starting and stopping required, accumulation of products

• Environmental conditions – hot, oily parts

• Available conveyance surface in the facility

Pallet Conveyor Technologies

Various pallet conveyor technologies, configurations and customizations are available to meet your specific needs and processes. As an independent integrator, our brand-agnostic approach, allows our engineers to leverage the best available technologies for your project

Accumulation Pallet Conveyors

There are several different designs of pallet accumulation conveyor. However, all designs allow for zero pressure accumulation of products. Pallet accumulation technology includes photo eye controlled networked AC and DC motor controlled zoned accumulation.

Gravity Pallet Conveyors

Non-powered pallet conveyor solutions, gravity roller pallet conveyors move pallets manually along a track featuring a series of rollers laid in succession within the conveyor frame. The rollers help keep the pallet in motion by reducing friction between the rollers and the pallet itself.

Pallet Transfers & Turntables

Pop-up chain and roller transfers are used to divert heavy unit loads at right angles by lifting and gently transferring them. The transfer remains inactive when product needs to pass through a junction. Powered turntables with chain-driven rollers ensure that loads can be reoriented when material flow lines intersect or change direction.

High-Speed Pallet Transfer Cars

Transfer cars handle distribution, supply, and order picking functions at conveyor line heads or between conveyor lines and palletizing stations. Transfer cars are frequently used to distribute empty pallets in a large, multi-line palletizing system, as well as combine the full pallet discharges of the palletizing system into a common stretch wrapper.

Robotic Conveyor

Robotic and conveyor manufacturers are making it easier than ever to integrate their systems. This is bringing a higher level of automation and efficiency to much of the packaging industry. If you’re applications makes sense for robotics, it may be the path toward advancing your company past the competition. Conveyor Systems for Robotic Automation· The integration between robotics and conveyors in recent years has brought a much higher level of automation to a variety of packaging applications. The two components work hand-in-hand to deliver a more streamlined, efficient operation with more accuracy and a strong return-on-investment.

we feel this collaborative effort is only going to get stronger within packaging as robotics become easier to program and more cost-effective to operate. Take a look in any modern-day processing or packaging facility, and you’ll see automation is the prime driver behind the way products are being produced. There’s no better time to embrace the integration of robotics and conveyors· Just as technology in robotics continues to evolve, conveyors are keeping pace as well. Robotic applications often require product to be in an exact location, in the exact position, and at the exact time on the conveyor. But to do that successfully requires a conveyor system that’s efficient, reliable and engineered to work in conjunction with robotics. Not every conveyor can do that.Servo-driven precision-move conveyors deliver accurate alignment of time and distance that provide indexing repeatability of +/- .040”, all at a rate of 100 indexes per minute.

Additionally, pallet system conveyors have become a popular choice for many automation-focused applications that require exact movements and positioning of parts, as they can be setup or programmed to start and stop at specific intervals to sync up with robotic interaction or other processes.

These types of conveyors dominate in automotive component manufacturing, as well as other industries including packaging, medical devices, electrical and electronics, and product testing/inspection that call for automated and manual assembly or handling of products.

Pallet system conveyors are available in multiple styles such as dual belt configurations powered by common drives, and flexible plastic chain belt designs. These conveyors come with lifting modules and can be used to interface with robots, change product orientation, or rotate product 90° or 180°.

Conveyor systems for robotic automation systems include all types of conveyors that are used to move/transfer raw materials, work in process and finished goods products in/out of work cells. Typical types of conveyors include roller conveyors and belt type conveyors that are often controlled by a master PLC, or the robot. Conveyors are used to control part flow in a manufacturing operation. More specialized conveyor components include pallet transfers and turntables. For example, robot palletizing cells require a conveyor of some sort to move products into a palletizing station and then out of the cell for fork truck pickup.

• Decrease Manufacturing Downtime

• An automated assembly system needs no downtime, besides some routine maintenance.

• Minimize Errors

• A robotic assembly cell removes the potential of “human error."

• High Speed & Performance

• Robotic assembly cells only perform precise movements and need no breaks for food and rest.

• Adhesive Dispensing

• Automated Assembly Systems

• Case Packing

• Collaborative Robots

• Conveyor Systems

• Injection Molding

• Inspection & Vision Systems

• Machine Tending

• Material Handling

• Palletizing & Depalletizing

• Picking & Packaging

• Pre-Engineered Welding Cell

• Robotic Welding Systems

Light Bucket Conveyor

Our Bucket Elevators are the most robust construction and components in the industry to ensure the reliability and durability. bucket elevators remain upright throughout the handling process to safeguard the integrity of your product. Smooth bucket surfaces eliminate product trap areas while the clean-in-place capabilities of the provide for maximum cleanliness.

Features & Benefits

• Heavy-duty chains for long-life durability and reliability

• Multiple cover options

• Buckets remain upright throughout circuit

• Smooth bucket surfaces

• Buckets available in a variety of materials to meet specific process requirements

• Multiple feed inlets and discharge points for production capabilities

• Discharges on lower run of elevator reducing product free-fall drop

• Durable, yet gentle handling, of customer’s product

• Applications:

• Cereal

• Coffee/Tea

• Confectionery

• Pasta

• Pet Foods

• Salt/Spices

• Snack Foods/Nutsurately controlled throughout the stroke

Heavy duty bucket

Bucket Design Tough, Gentle, Clean Features & Benefits buckets are designed to handle the tough AND sanitary applications. With Several bucket sizes available, product throughputs can be handled gently without Spillage. A variety of bucket materials provide the right bucket for the right application. Buckets overlap at in feed to prevent spillage and system contamination. Buckets can be engineered to do a terminal end tip or single or Multiple selective tipping (i.e. 360°) while still returning to in feed in the upright position.

BULK MATERIAL HANDLING 0 Bucket Design Tough, Gentle, Clean Technical Description Bucket sizes available from 9” to 48” wide. Capacities range from 0 to 2500 ft³/hr. Buckets are available in stainless steel, carbon steel, and plastic. Custom designs and materials are also available. Buckets utilize heavy-duty trun nion design and pivot pins, extending component life. Bucket components are replaceable to reduce maintenance costs. Heavy Duty Industrial Applications

reliability and durability of our bucket elevators. The continuous chain and bucket design with overlapping bucket lips contribute to the adaptability of the. With the strongest chain in the industry, the provides durable, yet gentle, handling of a range of industrial goods.

Features & Benefits

• Utilizes the most robust construction and components in the industry to insure reliability and durability.

• Heavy duty buckets in stainless steel, carbon steel and plastic are available.

• elevators are designed to handle heavy duty products such as ammunition.

• Heavy duty chains for long-life durability and reliability.

• Various materials of construction for chains to meet specific process applications

• Robust unit construction for durability and easy installation.

• Multiple cover options to meet specific application needs and ensure safety

• Buckets remain upright throughout circuit to insure product integrity.

• Smooth bucket surfaces eliminate product trap areas.

• Buckets made from a variety of materials are available to meet specific process requirements.

• Multiple feed inlets and discharge points for production capabilities.

• Discharges on lower run of elevator reducing product free-fall drop and increasing product integrity.

• Durable, yet gentle handling, of customer’s product.

• Industrial Applications

• Soap/Detergents

• Ceramics

• Ammunition

• Fiberglass

• Talc powder

• Sugar

• Salt

• Rocks/minerals

• Batteries

• Carbon Black

• Catalysts

• Chemicals

• Fertilizer

• Glass Cullet

Bucket Conveyor

Heavy Bucket Conveyor

Bin Lifter

BIN LIFT DESCRIPTION

This double pillar wheelie bin lift is designed to lift and tip at a discharge height of 2100mm. The wheelie bin lift is constructed from mild/stainless steel. The lifting is accomplished via chains driven by a motor gearbox mounted at the top of the one column with a crossover shaft to the other column. The wheelie bin lift is designed to be bolted to the floor.

Double Pillar Wheelie Bin Lift for 1000 Litre Wheelie Bin This double pillar wheelie bin lift was designed to lift and tip a customer’s unique wheeled container which contained rolls of insulating material. The material was tipped into a shredder and could then be re-worked. The customers requirement was for a mild/stainless steel machine.

SAFETY OF MACHINERY

The safety guard is constructed from 40 x 40 x 3mm mild steel box section and 2mm mild steel sheet to meet the requirements of PD 5304:2005 Safety of Machinery. It encloses the wheelie bin lift to a height of 2200mm on two sides, 2000mm at the front with a hinged door on the fourth side. The guard door is electrically and mechanically interlocked preventing the wheelie bin lift from operating with the door open. In addition, the guard door can only be opened when the lifting carriage is at the full down position. The wheelie bin lift control system has provision for a ‘Call for Product’ signal to be connected.

Bin lift specification

Description double pillar wheelie bin lift

Model no. Bs/375/210

Capacity 375kgs

Tipping height 2100mm

Tipping angle 140 degrees

Overall height 3622mm

Machine handing left or right hand available

Tipping chute optional

Container description mild/stainless steel wheeled container

Base arrangement bolted to the floor

Control circuit 24vac (standard)

Electrical rating ip65

Limit switches adjustable rod

Motor detail 0.75kw, 415v, 3 phase, 50 cycle

Motor brake 415v separately excited

Load chain ¾” simplex sedis delta z

Tension chain ¾” simplex delta z

Lift speed 6.4 meters/minute