Fully Automatic Visual solder paste printer auto solder machine ASE Solder paste printer for SMT production Auto solder machine for PCB manufacturing Humanized design solder paste printer Wide application range strong versatility

Unique sprinkle automatic cleaning system

Efficient energy-saving wiping paper-saving solder paste printer structure

Unique image solder paste printer processing system

Intelligent printing product mode

Printing range: 400*340mm/510*340mm

Use international universal UVW three axis linkage platform

Specifications

Model : SSSP-01

Screen frames PCB Min Size 370x370mm

PCB Max Size 737x737mm

Thickness 25~40mm

PCB Min Size 50x50mm

PCE Max Size 400x340mm (510x340mm)

PCB thickness 0.4-6mm

PCU warpage <1%

Transport height 900±40mm

Transport direction Left-Right, Right-Left, Left-Left, Right-Right

Transport Speed Max 1500mm/S Programmable

Board Location Support System Magnetic Pin/Up-down table adjusted/ support block

by hand Magnetic thimble/Adjustable lifting platform/ Contour block

PCR Positioning Clamping System side clamping, vacuum nozzle Print head Two independent motorized print heads

Squeegee Speed 6~200mm/sec

Squeegee Pressure 0-15Kg Motor control

Squeegee Angle 60°/55°/45°

Squeegee Type Stainless steel(Standard), plastic

Stencil Separation Speed 0.1-20mm/sec Programmable

Cleaning System Dry, Wet. Vacuum (Programmable)

Table Adjustment ranges X: ±10mm, Y: ±10mm, θ:±2°

Solder paste printing Machine

Repeat Position Accuracy ±0.008mm cpk>1.66

Printing Accuracy ±0.0125mm cpk>1.66

Cycle Time <7s (Exclude Printing& Cleaning)

Product Changeover <5Min

Air Required 4.5~6Kg/cm²

Power Input AC:220+10%, 50/60HZ 3KW

Control Method PC control

Surface Mount Technology (SMT) Has Revolutionized The Electronics Manufacturing Industry Over The Past Few Decades. The SMT Assembly Line, Commonly Known As The SMT Line, Allows For Automated Mass Production Of Printed Circuit Board (PCB) Assemblies With Great Precision And Speed.The Process Of Mounting Electronic Components Directly Onto The Surface Of A Printed Circuit Board (PCB). This Is An Automatic Process, Allowing Electronic Boards To Be Produced Faster And More Accurately Than Ever Before.SMT Lines Provide Numerous Advantages Over Traditional PCB Production Methods. SMT Loader Stencil Printing Machine Pick And Place Machine Reflow SMT Unloader The Pcbs Are Automatically Moved From One Station To The Next, With Intermittent Docking Stations Located Throughout The Process Line To Allow For Manual Inspection.

SMT PCB Lines

Automatic Soldering Paste Printer

Our PCB Router Machine will also cut down on bit replacement with our router bit depth adjustment system, which automatically shifts up to 5 depth levels. The PCB router bit maximum cutting speed is 50mm per second, while the traveling speed is a maximum of 800mm per second. With a built-in fixture based dust vacuum system, the PCB Depaneling system is sure to be clean and efficient. This prevents warping, and takes full advantage of vacuum strength for the most effectual dust collection.

Key feature of router machine

Solution for stress free depanelization

Fixture-based highly efficient dust vacuum system

Clean and precise depanelization for densely populated PCBs

Advanced image-processing software offers point-and-click operation for programming router paths

Automatic alignment compensation by CCD camera

User-friendly operation

Extended bit life by automatic router bit depth adjustment

Improved tact time

Low maintenance required

Reasonable priceCutting is with clamp, without fixture demand.

Suitable for PCB the high components on its top, and PCB weight is lower than 3kg.

Use CCD to do the vision positioning off-set and alignment which can ensure the precision in cutting.

Unloading can be setting between 0~180 degrees on placing in line then connect the equipment behind of it.

Loading by track; for unloading, there are 3 ways of conveyor, tracking and customized placing board on tray for customer’s selection.

Valid cutting size 500*450 mm

Loading Method Track Delivery

Unloading Method Conveyer belt delivery or track delivery(optional)

Transfer Method The rotatable clamp for taking

Movement Direction Left to Right or Right to Left(optional)

Cutting function Tweening to straight line, L shape, U shape, Circle, Arc

PCB specification weight ≦ 4kg,edge width ≧ 3mm,thickness 0.8~4mm

Repeat precision ±0.01mm

Cutting precision ±0.05mm

Cutting speed 1-100mm/s (Adjustable)

Spindle's speed MAX: 60000rpm (Adjustable)

Tool change type Auto tool change

Broken knife check Included

Operating system Windows 10

Program teaching mode Intuitive teaching by CCD color image input

Control method Precision multi-axis control system

XYZ axis driving mode AC Servo motor

Size of milling tool ∮0.8-3.0mm

Voltage/Power requirement AC220V 50/60HZ 4Kw 1Φ

Pneumatic pressure requirement 0.6MPa, 160L/min

Dimensions(W*D*H) 1252*1859*1735

Weight 770KG

Dust collector

In-line Automatic PCB Router /De paneling Machine

Automatic Soldering Machine increases production with less hands and ensures consistent soldering quality for each joint. Ideal for Automatic PCB soldering - spot Soldering Machine are automated machines designed to perform precise soldering tasks quickly and efficiently. These robots are equipped with advanced control systems and high-precision soldering tools, such as irons, tips, and dispensers, to perform various soldering applications

3-axis and 4-axis soldering Machine are capable of moving in three or four directions, respectively, and can perform a wide range of soldering operations, including surface mount technology (SMT), through-hole technology (THT), and manual soldering. These robots are commonly used in electronics manufacturing, where precision, speed, and consistency are essential.

some of the advantages of using soldering Machine include increased productivity, improved solder quality, reduced labor costs, and a safer working environment. These robots are also highly customizable, and can be programmed to perform specific soldering tasks based on the requirements of the application.

Soldering Machine are an excellent investment for businesses looking to streamline their soldering operations and improve their overall efficiency and productivity.

4-Axis Soldering Machine – Highly reliable and affordably priced

A 4-axis Soldering Machine is that is designed for precision soldering applications. It typically consists of four axes of movement, including X, Y, Z, and a rotary axis. This additional rotary axis allows for more flexibility and range of motion in the soldering process, which can be useful for working on complex or irregularly shaped objects.Some common features of 4-axis Quick soldering robots include high precision and accuracy, fast cycle times, and the ability to program and automate soldering processes. They may also be equipped with various sensors and feedback systems to ensure consistent and reliable soldering results. Soldering Robot increase production with less hand and ensures consistent soldering quality for each joint.

Overall, 4-axis soldering Machine can be a valuable tool for manufacturers and other industrial users who require high-quality, high-volume soldering capabilities. They can help to increase productivity, reduce labor costs, and improve overall product quality and consistency.

Features:

High power heating controller, ensures temperature stability in continuous soldering.

Line Soldering & Point Soldering functions

Control signal O/P & I/P available.

Auto cleaning of Soldering Tip

Hand-held Teaching Pendent for easy programming

Optional Vision System, normally not required

Scope of supply:

4-Axis 400x400 mm Soldering Machine

Hand-held Teaching Pendant

Soldering & Wire Feeding Controller

Soldering & Wire Feeding Head

911G Series Soldering Tip

Soldering Tip Cleaning System

In-line Automatic Soldering Machine

An in Circuit Tester is a tool that can be used for testing the functioning of various electronics components and the overall system of an electronic device. It is used as a non-invasive testing device that is designed to do the task without causing any type of damages to the device or components. It is also very cost-effective and is designed to perform certain tasks without using any kind of complex tools.

Key Features

Scanner boards
Two types of boards are available: scanner boards for speed, and relay boards for high power and precision. A variety of test functions are available to suit individual applications.

Man-Machine interface
Communication with Windows-based PCs via LAN is available. Operation is easy in an environment familiar to everyone.

Strengthened data editing functions
Use these functions to develop and modify groups of test data such as for multi-cut boards or data managed in multiple fi les, by modifying only the necessary parts.

Statistical analysis
Data measured by Model 1220 can be saved to a PC?s hard disk for each board tested. Data is stored in CSV format, which can be adapted to many applications.

Functions combined in one bench-top cabinet
In-circuit testing functions are assembled into a system or line to save space in the testing facility, enabling easy support of cell production.

Macro test
Includes the macro test, a high-performance capability for testing even with only a few measurement points (see page 3 for details)

High-speed test 1
Faster in-circuit testing is achieved by a new measurement board design

High-speed test 2
Optional board parallel testing greatly shortens test time.

Remote self-diagnostics
Self-diagnosis of Model 1220 can be initiated over the Internet, enabling remote maintenance support even at factories located overseas.

Compatibility
Test data from the can be converted. test data can be converted by the 1137-02 data generation software. Data conversion functions also support data from other companies.

System development
Because of its easy network confi guration, customers can operate the system as their requirements demand. Test data from multiple 1220s can be centrally managed by a server PC. Applications can be constructed to include operations such as capturing test history, statistical data and operating conditions of each machine.

In-Circuit Tester (PCB)

Benefits of Flying Probe Tester

Rest assured the in-circuit testing of a surface mount technology board assembly is fast and efficient with flying probe tester. This tester offers a variety of benefits that conventional test equipment does not. Some of these benefits include fixture-less inspection for quick set up, and proficient testing of misplaced components, faulty components, and poor contacts. Through our unique method of resistance testing, the exclusive solder joint integrity test is able to assess solder joints rapidly, while simultaneously preventing board and component damage through the use of soft-landing feature. Our four terminal measurement function, one that our competitors do not offer, can detect minute differences between inadequate and high-quality soldering. The standard automated optical inspection function is much more reliable than a simple visual check, and will analyze a component’s displacement, presence, and polarity and so on. HIOKI’s flying probe machine test can be executed at a very rapid pace of up to 40 steps per second with a probing pitch of 0.15mm.

Key Features

Ultra-High speed measuring
Measuring rate up to 40 steps per second helps reduce tact times and can actually be used in fully automated production lines averting a bottleneck. This is indeed a unique strength of HIOKI’s flying probe testers.

Fine pitch inspection
Accurately and consistently test down to a lead pitch of 0.2 mm. This allows inspection of fine-pitch components that fixture based testers cannot execute reliably.

Supplementary vision inspection
Supplement overall inspection strategy with our standard vision function allowing for component presence/absence check, as well as polarity and displacement confirmation.

User-friendly interface
A completely revamped Windows based user interface makes use of graphics-rich environment making productivity very intuitive and efficient. Competent and reliable testing achieved regardless of operator.

Wide inspection area
Wide range of board sizes can be inspected from 2″ x 2″ to 20″ x 18″.

Automatic position compensation function
Standard feature working in conjunction with high-precision mechanism that enables probing with extremely high accuracy. Debug process is simple and precise with use of a CCD camera for teaching data coordinates and creating offsets.

A wealth of options
A range of options and accessories available. An optimum system can easily be constructed to cater to customer needs.

Programming methods

CAD conversion software

Manual teaching using CCD camera.

Loading system is standard SPEC
The board loading function is part of the standard package that makes it simple to establish an automatic inspection system. Interface for standard equipment is also provided as standard setup including SMEMA compatibility.

High probing accuracy
Probing accuracy of ±100 µm and movement repeatability accuracy of ±50 µm, ideal for testing fine pitch assemblies for both shorts and open circuits.

Test order optimization
To minimize mechanical travel distance of the probes, the test order sequence is automatically optimized to increase efficiency and ultimately reduce cycle times.

Bad mark detection
The equipped CCD camera can be used for detection of inspection marks used for multiple-sample boards as well as inspection only involving the step of image detection of marks.

Coordinate data teaching
The standard equipped camera can be used for simple and accurate coordinate data input and data revision for debugging.

Flying Probe Tester

Application for EV battery module

flying probe tester delivers high-speed, high-precision, fixture-less testing of battery module with four flying probes. Proprietary flying 4 terminal probes visualize the magnitude of weld defects based on resistance values and enable accurate testing of lithium-ion battery internal resistance.

Flying Probe Tester

Solder Paste Inspection is the full name of the Automatic optical solder paste detector, is based on the optical principle of SMT solder paste printing quality of the optical detection equipment. During the detection, the PCB information is collected by the optical detection system in the equipment. The acquisition mode is divided into 2D plane mode and 3D stereo simulation mode. The image information is analyzed and calculated by the internal algorithm, and finally the solder paste Quality defects.
Fully automatic non-contact measuring equipment for solder paste presses before the placement machine.
Depending on the plane camera, laser measurement, structured light measurement, programmable stripes and other technical means, the PCB printed solder paste for 2D or 3D measurement (micron precision).
So in the component placement before the solder paste found in the bad phenomenon, which as much as possible to avoid the occurrence of finished PCB failure, is a quality process control meansSolder Paste Inspection is a cutting-edge piece of equipment designed to provide high-precision inspection of solder paste on printed circuit boards (PCBs). This machine is equipped with advanced 3D imaging technology that allows for accurate and reliable inspection of solder paste deposits, ensuring that they meet the required specifications for quality and consistency.

One of the key features of the 3D SPI Machine is its ability to perform inspection on a wide range of PCB sizes and types. This machine can handle PCBs up to 510mm x 460mm in size, making it suitable for use in a variety of manufacturing environments. Additionally, the machine is compatible with both lead-free and leaded solder paste, making it a versatile solution for PCB inspection.

3D Soldering paste Machine is also designed with ease of use in mind. It features a user-friendly interface that allows operators to quickly and easily set up and run inspections. The machine also includes advanced software tools that enable operators to analyze and interpret inspection data, making it easier to identify and address any issues with the solder paste deposits.

Overall, the SPI Machine for Solder Paste Inspection is a powerful and reliable solution for ensuring the quality and consistency of solder paste deposits on PCBs. With its advanced 3D imaging technology, wide range of compatibility, and user-friendly interface, this machine is an essential tool for any manufacturing environment that requires high-precision inspection of solder paste.

Model SSAI-01

Solder paste inspection machine Inspection Module

Camera Specification 5M High-frequency Industrial Camera,High Frame

Pixel 20um,15um(Factory Setting)

FOV 50x40mm 38x30mm (Factory Setting)

LED RGB+TOP

Light Source 0-550 um

Height Inspection Resolution

0.36 um

Height Inspection Accuracy

1um(Based on the actual solder paste/calibration block)

Inspection Item

Volume,Area,Height,X/Y Position,Bridging,Shape,etc

Defective Type

Excessive/Insufficient/Missing paste,Bridge,2D&3D Paste displacement,Shape deformity,Dust,etc

Repeatability(Volume,Area,Height)

<1%@3sigma

GR&R(Gauge Reproducebility and Repeatability)

<10%(@6sigma tolerance-+/-50%)

Inspection Speed

0.35Sec/FOV

Solder paste inspection machine Conveyor&PCB Size

Max PCB Size                        510x510 mm

Min PCB Size                         50x50 mm

PCB Up-Clearance                 30 mm

PCB Bottom-Clearance          30 mm

PCB Thickness                        0.5-5 mm

Max PCB Warpage                 ±3mm

PCB Transfer Height              3 mm

PCB Transfer Height              900+20mm

Max PCB Weight                   3KG

Solder paste inspection machine Frame&Others

Base&Frame

Integral steel casting frame,firmly,ensure the high accuracy of inspection

Dimensions and Weight          1080x1360x1600mm(WxDxH) 1200KG/10KG

Power Supply                          AC 220V 150/60Hz

Power                                      2.2KW

Communication Interface       SMEMA

Air Supply                               0.5Mpa

Operating Condition               5-40°C, 15-90%RH

Solder paste inspection machine Options

1.Barcode Reader

Repair Station(PC)

2.3D Calibration Target

5.Infared Muti-touch

3.2D Calibration Glass

6.Offline Editing Software(License Key)

Soldering Paste 3D Inspection machine

Online Glue Dispensing Machine
Online Glue Dispensing Machine

Online high-precision visual dispensing machine, widely used in a variety of high-precision automatic dispensing scenes, combined with high-precision, high speed, high consistency of vision and motion control system, stable and reliable dispensing software, convenient to program the dispensing path, to meet the dispensing needs of different products and different processes.

Materials of phosphor, UV glue, hot melt glue, red glue, silver paste, tin paste, heat conduction, vinyl can be used

-Independently developed vision and motion control systems;

– Support 2D/3D visual positioning and 3D path dispensing;

– Support multi-axis (four-axis, five-axis) linkage;

– Support ontology identification, edge grabbing and other positioning methods to achieve high precision positioning;

– Support platform calibration, multi machine file copy;

– Support weight and density control dispensing process to ensure consistency of glue quantity;

– Support flying dispensing, easy to achieve high speed dispensing;

– Visual dispensing path editing, programming interface friendly;

– Can be equipped with a variety of jet valve, screw valve, needle valve, etc.

– Double rails are supported to improve production efficiency.

Technical Parameters

Model SS-700 SS-800

Electricity demand AC230V 11A 50/60Hz 3KW No heating rails

AC230V 11A 50/60Hz 3KW No heating rails

Air pressure demand 90psi (6 bar) 90psi (6 bar)

Overall dimensions (W*D*H) 770mm*1200mm*1400mm 880mm*1600mm*1600mm

Weight 650kg 900kg

Axes quantity X Y Z (U R) X Y Z (U R)

Dispensing accuracy Vertical valve (inclined) Vertical valve (inclined)

Positioning accuracy ±30um@3singmaXY ±30um@3singmaXY

Repetition accuracy ±15um@3singmaXY ±10um@3singmaXY

Maximum speed 1000mm/s 1300mm/s

Maximum acceleration 1.0g 1.3g

Drive way Import servo, high precision ball screw Import servo, high precision ball screw

Visual accuracy Subpixel Subpixel

Scouting speed 10ms 10ms

Track load-bearing 3kg 3kg

Track width range 50~475mm 50~595mm

Baseline thickness 0.5–6mm 0.5–6mm

Transportation direction Left–Right (Right–Left) Left–Right (Right–Left)

Protocol SMEMA SMEMA

Single valve (single track / double track) X350*Y470/X350*Y200mm(W*D) X400*Y590/X400*Y320mm(W*D)

Synchronized dual valve (single track / double track) X330*Y400/X330*Y165mm(W*D) X350*Y590/X350*Y320mm(W*D)

Asynchronous double valve (single track / double track) X300*Y430/X300*Y180mm(W*D) X350*Y590/X350*Y320mm(W*D)

Tilt rotary single valve (single track / double track) X250*Y400/X250*Y165mm(W*D) X300*Y540/X300*Y300mm(W*D)

Options Pneumatic injection valve, piezoelectric valve, needle cylinder valve, screw valve, etc

Flying light source module

Track heating module

Laser height measurement module

3D positioning module

Weighing module

Online Glue Dispensing Machine

It comes standard equipped with strong conveyor finger, hardly get bent. Good for both bare PCB and also 5kg weight carrier. High-precision, automatic spray fluxing system. The user interface is an Industrial PC and PLC for controlling system, English interface. Can stock numerous groups parameters, provides real-time temperature monitoring. The solder pot can automatically move in & out so if you add another solder pot for lead solder, you can use this machine for both lead free and lead Auto soldering machine is based on customer demand and adopts modular, digital and humanized design. With superiority in function, performance, stability, reliability, security, maintainability, operability and humanization, it not only reduces the operating costs, but also provides qualified products for quality, quantity and production with strong guarantee, it is the peak work in the field of soldering equipment and the best choice and brand product of the customer solders.

High quality heavy double hook titanium finger ,V and L type is optional

MAIN FEATURES

THE FLUX SPRAYING SYSTEM

The Flux Spraying System is perpendicular to the PCB, so it spread more even on PCB and Enhance flux penetrating property to the holes improving the adhesiveness of the solder metal Effectively reduce operating cost.

MODULARIZE SOLDER POT

10mm thickness casting iron solder pot, no easy to deform when heating, perfect contact with heater for more uniform heating, used graphite for insulation for anti-moisture and anti-corrosion The pot is ceramic, coating for a smoother surface, prevent corrosion, longer life time.

CONVEYOR FINGER

Standard equipped with strong conveyor finger, hardly get bent. Good for both bare PCB and also 5kg weight carrier. Specially designed for heavy load carrier.

USER FRIENDLY INTERFACE

Industrial PC and Siemens PLC for controlling system, English interface. Can stock numerous groups parameters. Direct input target temperature into the program Display actual temperature.

1. LCD

• 2. Buffer system

• 3. Flux auto-supply system

• 4. Exhaust fan

• 5. Flux spray system

• 6. Pre-heater

• 7. Solder pot lifting unit

• 8. Dual wave Solder pot

• 9. Cooling system

• 10. Angle adjustment controller

• 11. Finger cleaning system

• 12. Conveyor system

Model NO SSW-350 auto soldering machine SSW-450 auto soldering machine SSW -610 auto soldering machine

Dimension:L×W×H(mm) 4350*1480*1750 4350*1580*1750 4350*1740*1750

Weight 1800kg Approx.2100kg Approx.2600kg

Power Supply 3PH 380V 50HZ 3PH 380V 50HZ 3PH 380V 50HZ

Start up Power 32KW 32KW 45KW

Operation Power Consumption Approx.8KW Approx.8KW Approx.11KW

Control System PC+PLC PC+PLC PC+PLC

Spray Pressure 0.2Mpa~0.4Mpa 0.2Mpa~0.4Mpa 0.2Mpa~0.4Mpa

Exhaust (Top exhaust)+(Side exhaust) (Top exhaust)+(Side exhaust) (Top exhaust)+(Side exhaust)

Exhaust Ducting Diameter(mm) 250 250 250

Exhaust Capacity 30M3/min 30M3/min 30M3/min

Preheating Mode (Convection/IR emitter) (Convection/IR emitter) (Convection/IR emitter)

Preheating Length(mm) 1800 1800 1800

Preheating Temperature (Room temperature)~200 (Room temperature)~200°C (Room temperature)~200C

Warm-up Time(min) Approx.12min(setting:150°C) Approx.12min(setting:150°C) Approx.12min(setting:150°C)

Blower Motor 250W 3PH 220 VAC 250W 3PH 220 VAC 250W 3PH 220 VAC

PCB Width(mm) 50~350 50~450 50~610

Conveyor Direction L-R(Option:R-L) L-R(Option:R-L) L-R(Option:R-L)

Conveyor Speed(mm/min) 500~1800 500~1800 500~1800

Conveyor Height(mm) 750+20 750+20 750+20

Available Component Height(mm) (Top)120(Option:250)(Bottom)15 (Top)120(Option:250)(Bottom)15 (Top)120(Option:250)(Bottom)15

Conveyor Speed Control Mode (Closed loop) (Closed loop) (Closed loop)

Fingers (New Design Double-hook Type)Approx: ①(Spring Pressing

Finger): (2D-40(D-40 Type Finger);(3)(Double-hook Finger); (New Design Double-hook Type)

Option:Fixture claw

Conveyor Angle 4~7° 4~7° 4~7°

Type of solder Pot Motor drive Motor drive Motor drive

Solder Pot Material Casting Iron Casting Iron Casting Iron

Wave Height Adjustment (Inverted)Approx:(Digital Control by PC)

Cooling Method (Air Cooling) Option: (Water cooling)

Heater Power 220V 13.5KW 220V 13.5KW 280V 18KW

Solder Pot Temperature 300 300 300

Solder Pot Capacity 480KG 550KG 640KG

Wave Drive Power 180Wx2 3PH 220 VAC 180Wx2 3PH 220 VAC 180Wx2 3PH 220 VAC

Solder Pot Warm-up Time Approx.150min(setting: 250) Approx.150min(setting: 250) Approx.150min(setting: 250)

Finger Cleaning System (Brush) (Brush) (Brush)

Heavy Duty Lead Free Wave Solder Machine

.High Heat Performance : Achieving High Heat Efficiency By Professional Thermal Knowledge And Simulation Of The Matching Between Heat Consumption And Capacity, The Heating Zone Is Shortened And Optimized The Output.

Low Power Consumption : Verified By Theory And Practice, Our Products Are Able To Minimize The Temperature Consumption Between Different Size Of Components In Order To Achieve The Best Heat Evenness.

.Large Size: Can Handle Larger Size PCB Board In The Same Shape And Size Of The Body

Product Features:

Ø Fully Meet All Kinds Of Lead-Free Welding Process Requirements.

Ø Windows Operating System, Global Interface, Easy To Learn Operation; Standard Air Furnace, Hot Air System, Using Hot Air Convection Conduction More Efficient, Faster Heat Compensation.

Ø PLC+PLD Closed Loop Control, Stable And Reliable Performance, High Temperature Control And Curve Repetition Accuracy.

Ø Dual Temperature Sensor, Dual Safety Control Mode, Abnormal Speed Alarm, Drop Board Alarm; Full Modular Design, Faster Maintenance, Reduce Maintenance Time And Cost.

Ø Guide Rail Adopts Special Hardening Treatment, Strong And Durable.

The Regulating Wheel Adopts Single Chain To Adjust The Sequence, Simple And Practical.
Temperature Patrol Instrument Monitors The Temperature Of Each Temperature Zone At Any Time, Ultra-High Temperature Protection, Automatically Cut Off The Heating Power Supply, Nitrogen Quantitative Control In The Whole Process, Each Temperature Zone Independent Closed-Loop Control, Can Make Nitrogen Concentration Range Of 5-200ppm. Double Track Double Speed, Single Cost, Double Capacity, Energy Saving Up To 65%.

In SMT Reflow Systems The Heat Transfer Takes Place By Full Convection. Heated Process Gas (Air, Nitrogen) Is Guided On The Products By Nozzle Plates. The Resulting Temperature Profile Has To Be Conform With Guidelines Of Component And Solder Paste Manufacturer.

The Reflow Soldering Equipment Is Divided Into:
Transmission Part/Heating And Welding Area/Vacuum Unit/Cooling Area And Recovery System

1. Transmission Part
This Structure Runs Through The Whole Equipment And Is Divided Into Three Sections: Heating Area, Vacuum Unit And Stuffy Donkey Section. The Transport Speed Of Each Section Is Adjusted Independently And The Width Is Adjusted As A Whole To Play The Role Of Transporting PCB Board

2. Heating And Welding Area
The Temperature Of Each Temperature Zone Can Be Adjusted Separately To Ensure A Flexible Temperature Curve And Stable Welding Process To Meet The Requirements Of Lead-Free Welding Process. During This Process, The PCB Can Meet The Requirements Of The Customer's Welding Process, Which Is The Same As The Standard Additional Flow Welding Process.

3. Vacuum Unit
At This Time, The Solder Joint Of PCB Board Is In The Molten State. The Vacuum Process Is Started To Make The Vacuum Pressure As Low As 100mbar-10mbar. The Internal Gas Such As Pores And Cavities Can Overflow From The Solder Joint With Dynamic Melting, And The Void Rate Can Be Reduced To Less Than 2%.

4. Cooling Area
PCB Board From The Vacuum Unit Directly Into The Cooling Area, Similar To The Standard Reflow Welding Cooling Function, Meet A Certain Cooling Rate And Reduce The Temperature Of The Plate, Into The Next Process, At This Time The Welding Process Is Completed.

5. Resin Recovery System
With The Same Function As Standard Reflow Soldering, The Resin Is Recycled Into The Specific Structure Through Cooling, Regular Maintenance, Reducing Equipment Maintenance And Environmental Pollution

Heating System of hot air reflow oven

Heating Zone Structure 12 heating zones, 24 heating modules

Heating length 4440mm

Cooling type Dual cooling, enforcing cooling

Outlet diameter 2-145, Exhaust demand 20-25m3/min*2

Conveyor system of hot air reflow oven

Component width min50mm-max400mm

Conveyor direction Left-right/ right to left

Conveyor height 900±20mm

Fixed rail side Front rail fixed( Optional end rail fixed)

Conveyor type Chain + Network with synchronous transmission

Component Height Clearance above 30mm, clearance below 20mm

Conveyor speed 350mm-1500mm/min

Control system of hot air reflow oven

Power source AC3 5W 380V 50/60Hz

Total power 89KW

Start up Power 40KW

Operation power 11.5KW

Temp. control range Room temperature to 320

Control type PC+PLC control system

Guide line width Mode Electric+Manual

Temp. control accuracy ±1

PCB temp. distribution deviation ±1

Data storage Process Data and status storage

Power-off protection Equip with UPS

Operation interface Windows English

General configuration of hot air reflow oven

Dimension(L*W*H) 6490*1372*1450

Weight 2800-3000kg

Machine color Bright wrinkled white

Lead-Free SMT Reflow Oven Hot Air Reflow Oven