Crushers

Jaw crushers reduce large rocks or ore by means of compression. Mechanical pressure is applied using the crusher’s two jaws; one is fixed while the other makes an eccentric movement. There are also primary and secondary types of these crushers. Jaw crushers are one of the most commonly preferred crushers due to their ability to crush all kinds of materials of any hardness, as well as their low-cost operation and easy maintenance.

Primary and secondary crushing applications for quarrying, mining, recycling and industrial minerals.

Toughest feed materials, Stationary, underground and mobile crushing applications.

WHY JAW CRUSHER?

• High capacity

• High reduction

• Low jaw plate wear

• Large feed acceptance capability

An optimized nip angle ensures that the material progresses smoothly down through the crushing chamber to enable high reduction, productivity and superb utilization of jaw plates.

HIGHLIGHTS

• Robust Construction

Frame equally strong in all directions and ensures excellent durability against shock-loads

• Pitman designed to handle severe crushing conditions

Cast steel and precision machined

• Fatigue resistance

Large diameter forged alloy steel eccentric shaft, polished to a fine finish and with no screw threads or sharp radii that can cause stress concentrations

• Integrated hydraulic assist shim system provides quick, tool-free jaw setting adjustments

SPECIFICATIONS

• SJ 60 SJ 65 SJ 90 SJ 110 SJ 130 SJ 110C SJ 120C SJ 150C SJS 90 SJS 110

Feed Opening (mm) 610x380 650x500 900x650 1100x850 1300x1000 1070x770 1200x870 1400x1200 900x200 1100x350

CSS (Min - Max Setting) (mm) 40-150 40-150 60-150 100-200 125-250 75-210 70-175 125-250 25-75 25-100

Capacity (mtph) 20-80 25-100 50-200 100-300 275-600 135-340 175-595 340-970 10-80 40-200

Power (kW) 30 45 75 132 160 110 160 200 30 75

Weight (kg) 6000 7000 11400 33000 43000 19560 27990 50950 6000 11000

JAW CRUSHER

Cone crushers are designed with a unique combination of high crushing force, high eccentric throw to deliver top performance to help maximise your return on investment. Rugged and reliable, and designed to achieve outstanding results, our cone crushers feature a steep crushing chamber angle, a large crushing stroke, and optimum speed to deliver a finer product through increased inter-particle commination.

Cone crushers comprise two main parts: a fixed conical body that narrows toward the top, and a movable cone at the top that is mounted on an eccentric shaft through the center of the body. Under the effects of the eccentric shaft, the inner cone rotates within the fixed outer cone causing the distance between the inner and outer lining to narrow and expand, and any rock fed between the two linings is broken. In these crushers, the crushing process relies on compressive force, and the ore fragments break into smaller sizes as they move towards the bottom of the crusher and the outlet mouth under their own weight.They are used to crush materials to a wide range of sizes, and are provided in two main types – standard and short-head cone crushers. Standard cones crushers carry our secondary applications while, short-head cone crushers carry out tertiary and fourth-stage operations. The cone angle is large in standard cone crushers, and smaller in short-head crushers.

Although there is no definite classification, the liners of such crushers are classified as "very large size", "large size" and "medium size" in standard cone crushers, and "medium size", "fine" size and "very fine size" in short-head cone crushers. grouping is available

APPLICATIONS

cone crushers are an excellent choice as secondary crushers in combination with a jaw or a primary gyratory crusher or in the third

or fourth crushing stage. When you need a crusher for aggregates production, our cone crushers are well known for its great performance, in terms of its high throughput capacity, high reduction and high end product quality. For mining applications they are typically used when maximum material size reduction in an open circuit is required.

• CONE CRUSHERS - MODELS

  Cone Secondary Standard Head Series crusher

  Cone Model    Max                   Feed Size (mm)            Drive Motor (HP)               CSS Setting (mm)            Capacity (TPH)

  SC100 170 100-125 24-36 128-207

  SC125 220 100-125 24-45 113-157

  SC200 170 200-225 18-28 164-215

  SC225 200 200-225 26-44 204-290

  SC250 240 200-250 27-45 305-395

  SC275 320 200-250 30-54 205-395

  cone Tertiary Fine Head Series Crusher

  Cone  Model                                 Max Feed Size (mm)                     Drive Motor (HP)                      CSS Setting (mm)    Capacity (TPH)

  SC105 100 100-125 12-20 68-90

  SC120 120 100-125 14-22 83-112

  SC205 100 200-225 16-26 153-207

  SC 220 150 200-225 18-28 163-211

  SC230 150 250-335 22-36 230-330

  SC260 210 250-335 24-38 255-350

  Mounting Type (Optional) Skid Skid Skid / Wheel Mounted / Crawler Mounted

  Motor Power kW

  (hp) 75

  (100) 110

  (150) 160

  (215) 187

  (250) 220 - 315

  (295 - 422)

  Weight kg

  (Ton) 6500

  (6.5) 10000

  (10.0) 13300

  (13.3) 13300

  (13.3) 16600

CONE CRUSHERS

Primary Impact Crushersoffering high reduction ratios, reduced power consumption, easier and safer maintenance are the solution for operating conditions where output and productivity demands are increasingly stringent.

The strength of Primary Impact Crushers makes them ideal for diverse applications and configurations.

These crushers can replace large jaw crushers and be fed with material blocks the size of their feed opening. crushers are extremely versatile machines and have proven their effectiveness in a host of missions like crushing low abrasive materials for quarrying, cement industry, concrete and asphalt recycling, and slag recycling.

Very High Reduction Ratio

MPI crushers achieve a higher reduction with fewer crushing stages, lowering your capital costs and saving energy. The design of crushing chamber with double breaker plates ensures great reduction ratios and with the addition of a third plate, reduction ratio can even be improved.

• Can produce aggregates in a single stage crusher

With the ability to recirculate material to the range of crushers, it is now possible to achieve single stage crushing. This will allow customers to set up a plant for minimal capital outlay and start producing aggregates quickly and simply, thus enabling a relatively quick return on investments.

• Can accept big boulders

Large unobstructed feed opening, heavy-duty breaker plates and heavy rotor are designed to accept big feed size for high production.

• Very high throughputs

Design of the crusher maximizes loading, and with a bigger crushing chamber, the result is a boost in productivity in every type of application.

HIGHLIGHTS

• Heat Treated, Dynamically Balanced, Hard-Surfaced Rotor

• Hydraulicly Opening Crushing Chamber for easy maintenance

• Hydraulicly Assisted Breaker Plate Adjustment

• Optional third breaker plate to control the top product size in open circuit

• Positive Rotor Lock for Safe Maintenance

• SPI 1110 SPI 1000 SPI 1100 SPI 1300 SPI 1500

Rotor Diameter (mm) 1100 1100 1100 1300 1500

Rotor Width (mm) 1070 1100 1400 1300 1500 2000

Feed Opening (mm) 1140x950 1140x840 1410x950 1340x1000

Maximum feed size (mm) 600 600 600 900 850

Capacity (mtph) 150-200 150-200 250-350 300-500 400-600

Power (kW) 160 160 200 250 315

Weight (kg) 15100 13900 16800 22400 26800

PRIMARY IMPACT CRUSHER

SSI Series Secondary Impact Crusher is ideally suited to crush soft to medium hard materials down to a highly cubical, well graded product size of 0-80 mm in a single pass. Although this crusher is normally offered within a plant where tertiary crushing is also present, due to its high reduction ratio, the need for tertiary crushing can be eliminated.The strength of Secondary Impact Crusher (SSI) makes them ideal for diverse applications and configurations.

They have proven their effectiveness in a host of missions from crushing low abrasive materials to industrial applications and are suitable for quarrying and gravel pit industries, cement industry, concrete and asphalt recycling, and slag recycling

High Reduction Ratio

SSI series impact crushers achieve a higher reduction with fewer crushing stages, lowering your capital costs and saving energy.

• Highly Cubic Production

Good cubical shape to meet asphalt and concrete product specifications for flakiness and elongation.

• High Throughput

We have optimised machine layout to maximise loading, with a bigger crushing chamber, optimised liners and specific rotors to boost productivity in every type of application.

• Maintenance Benefits

The modularised construction method of the crusher, ensures that all of the hardened cast liners within the crusher are of a single uniform size

HIGHLIGHTS

• Heat Treated, Dynamically Balanced, Hard-Surfaced Rotor

• Hydraulically Opening Crushing Chamber for easy maintenance

• Hydraulically Assisted Breaker Plate Adjustment

• Optional third breaker plate to control the top product size in open circuit

• Positive Rotor Lock for Safe Maintenance

• SSI 1200 SSI 1300 SSI 1300 SSI 1100H SSI 1120H SSI 1150H

Rotor Diameter (mm) 1150 1300 1300 1120 1120 1120

Rotor Width (mm) 1000 1250 1500 1000 1200 1500

Feed Opening (mm) 1020x815 1290x800 1540x800 1030x540 1280x540 1530x540

Maximum Feed Size (mm) 250 350 350 300 300 300

Capacity (mtph) 100-150 150-250 250-350 130-200 170-250 250-350

Power (kW) 132-160 200 250-315 160 200 250-315

Weight (kg) 12400 18000 22600 12280 14320 18800

SECONDARY IMPACT CRUSHER

Vertical Shaft Impact Crusher Series is specifically designed for shaping the material after a cone crusher. Rock on rock designation means a few and inexpensive wear parts compared to other alternatives. Adjustable speed and adjustable cascade increases control on the final product.

SVI-G Series vertical shaft impact crusher are designed to be used in tertiary or quaternary stage crushing.

These crushers are suitable for a wide range of applications including the production of high quality manufactured sand, well formed aggregates and industrial minerals. Crushers can also be used for shaping or removal of soft stone from aggregate.Rock on rock design decreases operation costs

The rock-on-rock crushing principle of the crusher minimises metallic wear resulting in low maintenance and wear costs. The low wear of internal components ensures extremely low contamination of fine products by wearing metal parts.

• Adjustable cascade provides control on final product gradation

The cascade feed system to introduce a second stream of material, in a controlled quantity, into the crushing chamber turbulence.

• Shapes product after a cone crusher

Can be operated either in open or closed circuit after a cone crusher, depending on the types of aggregates and the specifications required.

• Can accept upto 50mm feed size

Rock-on-rock technology minimises wear part requirements.

HIGHLIGHTS

• Dynamically balanced rotor

• Service gate allows for easy inspection of rotor condition

• Hyraulicly opening top section provides easy maintenance

• Interchangeable motor and drive pulleys allows on-site speed adjustment

SVI 90G (SD) SVI 90G(DD) SVI 90G(SSD) SVI 90G(SDD) SVI 70GSD) SVI 70G(DD) SVI 70G(SDD) SVI 70G(RDD)

Max Feed Size (mm) 50 50 50 50 35 35 35 35

Capacity (mtph) 200 300 200 300 120 160 120 160

Power (kW) 200-250 2x110-200 200-250 2x110-200 110-160 2x110 110-160 2x110

Speed (rpm) 1400-1800 1400-1800 1400-1800 1400-1800 1500-2100 1500-2100 1500-2100 1500-2100

Weight (kg) 8590 9400 10990 11800 4900 5550 6300 6950

VERTICAL SHAFT IMPACT CRUSHER - G

L Series vertical shaft impact crushers use high-speed rotor or heavy duty open tables. These crushers are offered in a variety of enclosed rotor or open table configurations and are convertible between three styles of crushing chamber designs for maximum flexibility. Configurations options include enclosed rotor and rock shelf (ROR), enclosed rotor and anvil ring (ROS) and open table rotor and anvil ring (SOS).This maximizes flexibility and allows the crusher to be configured as needed with the highest performance possible. This modular design offers maximum application versatility.

APPLICATIONS

These crushers are suitable for a wide range of applications including the production of high quality manufactured sand, well formed aggregates and industrial minerals.

Crushers can also be used for shaping or removal of soft stone from aggregate, crushing of cement clinker before mills and glass recycling.

• Flexible crushing chamber options

• Oil lubrication system comprised of tank, pump, temperature switch, flow meter, oil cooler, oil heater and valve assembly

• Externally adjustable feed tube system with a convenient inspection door mounted on the lid, provides safe and easy inspection

• Air transfer system enables internal air circulation and reduces dust emission

• Dual drive design reduces the radial and thrust loading on the electric motors, resulting in an extra-long service life for the motors

HIGHLIGHTS

• Bearing assembly with oversized high load roller bearings and alloy shaft

• Hydraulic lifting system for the lid assembly

• Excessive vibration alarm system that includes a maintenance alarm to alert you to potential problems.

• Reliable parts and service from experienced after sales organization designed for easy maintenance and long service life

TECHNICAL SPECIFICATIONS

• SVI 90L(ROR SD) SVI 90L(ROR DD) SVI 90L (ROS SD) SVI 90L(ROS DD) SVI 90L(SOS SD) SVI 90L(SOS DD)

Max Feed Size (mm) 50 50 50 50 75 75

Capacity (mtph) 200 300 250 300 250 400

Power (kW) 200-250 2x110-160 200-250 2x110-160 200-250 2x200

Speed (rpm) 800-1700 800-1700 800-1600 800-1600 800-1400 800-1400

Weight (kg) 9210 10150 10900 11900 11460 12450ntings

VERTICAL SHAFT IMPACT CRUSHER - L