Rice Milling

Paddy Husker

We have incorporated its unique technologies into the New Paddy Husker for superior performance.

1. Feeder
The vibratory feeder, proved in the color sorter, is introduced. It simultaneously provides smooth, consistent and high throughput. It is equipped with a feeder volume control which can vary the flow rate in a continuous liner manner.

2. Chute
The new chute is designed to be automatically controlled in the best orientation. It maintains the paddy on the chute in a uniform and consistent stream. Compared with others it offers improved husking efficiency and recovery.

3. . Belt Drive
The double sided toothed belt, as proved on the Rollermill, is introduced. The new belt drive enables a simpler routing which extends the belt life. It also improves husking efficiency by eliminating slipping tosses.

4. Aspirator
The wide body and adjustable distribution valve further improves the capacity and efficiency. The outlet for immature grain is eliminated because of the excellent separation of rice from husk.

5. Concept
Functionality and maintainability have been considered. We have introduced a step and a retainer for rolls and tools for ease of roll replacement. There are inspection windows both in front and rear of the Aspirator. Removable inspection covers on both the right and left side of the aspirator body assist easy maintenance.

Features

1. Stable Performance:
Adjustment during operation is not necessary because of its constant and stable separating performance.

2. Minimized Installation Space:
Compact design and large capacity means that installation space for a given separating capacity is very small.

3. Automatic Stop Device:
Machine automatically stops when the tank is nearly empty.

4. Easy Sampling:
Samples of brown rice can be taken from a special outlet by diverter valves, for easy inspection of quality and flow rate.

5. Easy Inspection of Separating Condition:
The discharge side is covered with a transparent cover so that the separating conditions of the grain are easily checked.

6. Easy Flow Adjustment:
Flow rates are adjusted by a manual remote lever on

7. Dual Drive :
The Paddy Husker incorporates a Dual Drive System, The main and counter shaft speeds can be automatically interchanged.

8. Automatic Adjustment
The Paddy Husker is equipped with an electronic regulator to ensure peak performance. It automatically adjusts the pressure of the roll air and maintains an optimum husking efficiency.

9. No Roll Reversal :
With the Dual Drive system and Automatic Adjustment, the new husker automatically stabilizes the husking efficiency and the reversal of the rubber rolls during their usable life is no longer necessary.

10. Product lineup of with or without outlet for immature grains:
Models with or without outlet for immature grains are offered according to 5. 11. Easy maintenance and cleaning:
Careful design consideration has been given to ease of maintenance and cleaning. The new paddy husker design minimizes the use of bolts and fasteners.s

Paddy Husker

Rice Polisher

Milling Polisher cleans the surface of rice, significantly enhancing the quality of finished products. The machine has achieved an excellent reputation in many countries for its high performance and for the innovations which have been incorporated over the many years .

It is recommended to install a Rotary Sifter just before the machine to remove broken grains and branny material for the following cases:
a-When processing white rice to produce the best-polished rice.
b-When using the machine as a rice whitening machine.

Features

1.New Milling Roller:
New milling roller has been developed to further improve the performance of Satake KB series.

2.Increased capacity:
Enhanced conveying and polishing systems provide capacity double that of the without increasing installation space.

3.Improves rice quality:
Greater mist-adding capacity controls rice temperature during polishing and allows uniform removal of bran, producing brilliantly white, shiny rice.

4.Easy maintenance:
A redesigned main body side cover greatly improves maintenance efficiency.

5.Easy operation:
The flow control dial is located on the upper part of the front panel for easy access and operation.

6.Broad applicability:
Use in combination with other Satake milling equipment to process a wide variety of rice, including GABA and parboiled rice.

Rice Polisher

Vertical Whitener

The series of vertical friction rice whitening machines incorporates the most advanced technologies available and has proved to be superior to competitive machines in rice mills throughout the world. The versatility of the for milling rice of all degrees of whiteness with minimum broken makes it the ideal machine for modern rice mills. It’s processing capability ranges from all kinds of rice (long, medium and short) to other cereal grains such as maize.

Features

1. Higher Milling Yield and Fewer Broken:
The “state of the art” milling chamber produces evenly milled rice using very low pressure, thus producing higher yields with fewer broken while still effectively removing bran streaks.

2. Vertical Design :
The vertical milling chamber allows grains to be milled evenly. The vertical design is also more power efficient than a horizontal design, while minimizing the required floor space and installation cost.

3. Easy Maintenance:
The screens and two-piece milling roll are easily removed from the side of the machine.

4. Water Mist Operation (Optional):
The use of a water mist in the milling chamber softens the bran layers for more efficient removal. This unique milling action produces effective bran removal with minimum increase in rice temperature.

5.Allowance for Plant Layout:
The model is available in four types with the inlet and outlet on the different sides. This allows a flexible plant layout minimizing conveying requirements.

Rice Whitening

Vertical Rice Polisher

The design concept of the Vertical Rice Polisher, series, is the result of the accumulation of many years of vertical milling engineering expertise. This machine has incorporated all of the most modern techniques of vertical milling and has been proven to be “The Machine” in many major mills throughout the United States and Europe, and in Asian countries such as Thailand and India. The versatility of the for milling all degrees of milled rice has given the industry the ideal machine.

Features

1.Higher Milling Yield and Fewer Broken:
Evenly Milled Higher yield rice with fewer broken and minimum moisture loss is obtained due to the adoption of the newly developed, state-of-the-art milling chamber

2.Easy Operation:
The required whiteness easily obtained by the adjustment of the discharge weight. An automatic milling degree controller is also available as an option.

3.Easy Replacement of Parts:
The abrasive rolls are easily withdrawn from the top of the unit, because the cantilevered main shaft design makes a bearing at the top of the machine unnecessary. The screens are of a “lift-away” design, which makes screen change quick and easy without having to remove the frame from the machine. All other parts are easily accessible and readily changeable.

4.Minimum Bran Residue Inside Machine:
In the section below the milling chamber, there is a bran rotor valve which assists in remove bran from the machine.c

Vertical Rice Polisher

Thickness Grader

Thickness Grader was developed for the most efficient separation of broken and immature kernels from rice and wheat. The screens are selectable from a wide range of available slot sizes.

Features:

1. Compact Design:
A total of six octagonal screens are fitted within the compact body. Each screen is made of corrugated steel plate with slots at regular intervals, and is light in weight. The changeover of one size of screen to another can be done quickly and easily by a single operator.
2. Easy Maintenance:
An anti-clogging device is employed and ensures the screen slots are maintained clean all the time. It is equipped with a dust suction port to allow removal of aspirated dust and sand. A removable bottom hopper allows easy access for maintenance.
3. Screen Variation:
There are 12 different screen slot widths for brown rice separation, ranging from 1.10mm to 1.95mm. Heat treated hardened screens are also available for paddy and wheat applications. Screens of 16 slot widths are available, ranging from 1.60mm to 3.00mm.
4. Weil-designed Transmission:
A geared motor with a chain drive transmission minimizes a vibration as well as transmission losses by slippage.

Thickness Grader

Length Grader

Length Grader uses an indented cylinder to separate one or two kinds of broken or shorter grains from whole grain by length. Length graders are indispensable for producing high quality products in rice milling and seed cleaning plants, since the broken or shorter grains that are more than half the length of whole grain are difficult to separate through sieving or thickness / width grading.

The grains which are longer in length drop out of the indents before, they reach the catch trough. The.: grains which remain in the indent are thrown into the catch trough.

1.Easy assembly and disassembly operations are ensured through its compact design, a light body# and its simple construction.

2. The transition pipes are equipped with sampling outlets so that grain can be sampled at each stage.

3.The degrees of separation of grain can be observed through the inspection windows.

4.Lower maintenance is ensured through the use of direct-coupled motors rather than belt or chain drive systems.

5. More than 10 types of screens of different configuration are available for separating various types of grains

Length Grader