Panel Boards
Medium Voltage Panel Boards
We offer a wide range of 11kv VCB Indoor Panel, which delivers excellent performance. In order to prevent fires and power surges, these circuit breakers are used in areas where electric crisis may occur. These circuit breakers finds application in medium voltage power system. The different types of Vacuum Circuit Breakers offered by us are:
RANGES
6.6kV VCB Indoor Panels
7.5kV VCB Indoor Panel
12 KV VCB Outdoor Roof Bush Panel
11kV Double Bus Bar VCB Panel with dual sequence isolator for each incoming source
11 KV VCB Trolley
22kV Integra Series VCB Panels
33 KV VCB Trolley
36 kV VCB Outdoor Panels
Outdoor Panel With TVM Vacuum Circuit Breaker
Ring Main Units up to 36kV Indoor & Outdoor
ADVANTAGES
Compact and robust design
Easy integration in cubicle
High safety, reliability and continuity of service
Long durability
Low-maintenance
Low contact transition resistance
Up to 10,000 switching operations (M2)
Optional: Integrated digital unit
APPLICATIONS
Control and protection of the power supply to motors, transformers, capacitors and other feeder circuits. Designed for indoor / outdoor use and is particularly suitable for
Electric power plants
Substations
Industrial plants
Commercial buildings
Pumping stations
Pipeline stations and
Transportation systems.
Large infrastructures: Airports, railways, etc.
Installation in AIS cubicles
Power stations: Wind farms
Utilities: Primary distribution substations
Industry: Chemical, Iron and steel, automobile, etc.
VCBs are available at rated voltages of 6.6 to 36 kV, with rated short-circuit breaking capacities from 25 to 40 kA.
SALIENT FEATURES
HIGH RELIABILITY:
Testing is performed by an independent testing team. Fully Insulated Design and all the operations are behind the closed doors.
All components, such as current transformers, voltage transformers and multifunction relays are made of the highest quality materials.
Our new generation design has reduced the number of parts, which reduces the chance of failure.
SAFETY:
Compartment partitions and an automatic shutter system completely isolate live parts.
Comprehensive interlocking mechanisms are used for Safe Operations. VCBs are designed to withstand the huge pressure and burning effect of the arc to withstand in the event of an internal arc fault.
HIGH PROTECTION:
Specially designed Multiple Protection Relays are installed to provide protection, measurement, communications and control functionality.
FLEXIBLE DESIGN FOR EASY INSTALLATION:
11kv VCB Indoor Panel features like Readily extensible, Panels with main circuit and control cable entry from either the top or bottom are available for easy installation. Installation and testing duration are considerably reduced as the panel is tested in the factory and then delivered as a complete unit.
Ring Mains Unit Panel
Our organization is engaged in providing a wide range of Ring Main Unit Panel, which helps in saving money and energy. In order to facilitate unhindered supply of power, ring main units are used in secondary distribution systems. Designed using latest technology, these units delivers excellent performance and have low maintenance cost.
The different types of Ring Main Units offered by us are explained below:
11 KV Indoor Ring Main Units (11kV RMU)
11 KV LBS Indoor Metering Panel
22 KV Outdoor Pole Mounted Isolator
22 KV Outdoor Ring Main Units
UNIQUE FEATURES OF SAFRING
The RING Modular Distribution Units are designed for indoor installation, so as to make up the Medium Voltage part of the 12 to 24 kV delivery and transformation stations, with switching in SF6 gas offering:
Complete range
to covere Medium Voltage networks from 12 to 24kV.
Modulear design to modify the electrical design
Simple design to enable network extension
Units that able to comply with your normative constraints
Options for remote control
Compactness of the distribution station with reduced dimensions
12 to 24 kV with a pitch of 375mm
Reliability and safety
Clear and pictorial block display showing the status of the switchgear instantaneously
3 positions switch/isolator to prevent erroneous operation
Switching device in an enclosure that is sealed for life, requiring no maintenance.
Simplicity of connection and use
COMPOSITION
RING Main Unit designed with safety and compactness. Unit is modular in design and compartmentalized for best in class safety to the unit, people and to the environment.
Ring Main Unit Panel with 5 Compartment Design:
1) Low voltage Compartment
2) Busbar Compartment
3) Switch Compartment
4) Control Compartment
5) Cable Compartment
APPLICATION OF MODULAR DISTRIBUTION UNITS
Public distribution systems or subscriber installation with metering at low voltage level Branch connection, ring connection, or double derivation from the public medium voltage distribution grid via the LBS, Motorised LBS arrival units.
Distribution of the energy to the installations, such as to the transformer or transformers, is effected through units with three phase type “switch fuse” protection, when the protection system is equipped with a blown fuse trip and emission coil. The unit protection transformer is equipped with an MV/LV/Transformer locking system.
The modularity of the RING distribution system makes possible all of the configurations in these applications.
All these configurations can be installed with options (motor drive, EUIC (short inner end according to IEC60502) connection, etc).
Auto Mains Failure control Panel
We are also specialized in manufacturing Auto Mains Failure Control panels which are used widely in foundries, apartments, textiles and other varied industries. Our panel comes with various functions and timers which help in the efficient running of the AMF panels. It also consists of the metering facilities for monitoring of the frequency/current/voltage. We can also customize it according to the client specifications and details.
We offer automatic mains failure panels or automatic AMF panels, that are installed for automatic changeover from mains to stand-by generator at the time of power failure. Fabricated from premium quality raw material, these automatic AMF panels are durable, corrosion resistant, dust and vermin proof. Easy to operate and install, these synchronized AMF panels are used in areas like foundries, apartments, textiles, sugar and chemical industries.
Our range of Auto Mains Failure Control panel includes automatic changeover with current limit, battery charger, power inverters, automatic changeover and sine wave inverters.
Application:
AMF Panel & Battery Chargers are used where the generators are installed between main AC and load. It will Start and Stop the Generator automatically and Changeover the EB/Generator lines.
Models & Amps/ Kva Rates :
15Kva, 25Kva, 40Kva, 60Kva, 80Kva, 100Kva, upto 600Kva and more.
Features:
Provides continuous monitoring of three-phase
Voltage/current/frequency of mains & DG
As well as battery voltage of DG
Available in different models
Automatic shutdown during DG fault
Fault indication via LED/LCD
Configurable solid state output
Auto/Manual Selector is available
Auto delay in start of genset
Genset stop with delay of 3 minutes
Hooter-alarm annunciation for fail to start
Checklist to find the fault and to correct
4st switch control for healthy start and stop of genset
Manual Start & Stop Switch
Emergency Stop switch is available
Auto LLOP (Low Lube Oil Pressure) and (High Water Temperature) protections are available. (LLOP & HWT Sensors-Relays are not part of this panel. We provide control wires. Generally generator technicians shall provide this safety sensors according to their Generator’s standard.)
Cost of 2nos of 4st/Qst switches and 12V heavy-duty stop solenoid are added
All comes in a 14 /16 Swg panel with door.
Main Low Voltage panel
Main L.T panels are considered the heart of the electrical supply system in any installed network of electrical distribution. The secondary side of transformer is connected to the incomer of the Main L.T Panel. Its main purpose is to distribute power efficiently to critical loads and other sub-distribution panels. Usually consists of circuit breakers, isolators and bus couplers. We design, manufacture and supply good quality Main L.T panels in accordance with customer’s specification and at reasonable price with the necessary safety requirements. They can be installed indoors / outdoors of the plant or facilities and have exceptional ability to withstand different climatic condition Used In: Pharmaceutical Plants Airports & Railways Chemical/Oil/Gas Plants Commercial & Residential buildings Malls Hospital
Panel Specifications
Voltage380/415/440V, 50 Hz, 3 Phase, 4 Wire AC System Construction Type Cubicle Design / Floor Standing Enclosure Fabricated with 1mm/1.6mm/2mm/2.5mm/3mm CRCA MS sheet Degree of Protection IP 4X/5X/6X Busbar Electrolytic Grade Aluminum / Electrolytic Grade Copper / Tinned Electrolytic Grade Copper –provided with colored PVC sleeves & of standard current density (1A/sq.mm for Aluminum & 1.6A/sq.mm for Copper)or customer specified current density Enclosure Color RAL 7032 Shade (Industrial Standard) / Customer Specified Color
AC / DC Drives Panel
We design & manufacture highly efficient AC & DC Drive Panels of the desired parameters as specified by our customers. The main purpose of this panel is to control the speed / maintain constant speed of the motor by changing the frequency and voltage in same proportion with the aid of a variable frequency drive (VFD). This enables to have a total control on the process and performance of the motors.
Used In:
Oil/Gas/Chemical Plants
Manufacturing Units
Pharmaceutical Plants
Processing Industries
Panel Specifications:
Voltage380/415/440V, 50 Hz, 3 Phase, 4 Wire AC System
Construction Type Wall Mounted / Cubicle Design / Floor Standing
Enclosure Fabricated with 1mm/1.6mm/2mm/2.5mm/3mm CRCA MS sheet
Degree of Protection IP 4X/5X
Busbar Electrolytic Grade Aluminum / Electrolytic Grade Copper / Tinned Electrolytic Grade Copper –provided with colored PVC sleeves & of standard current density (1A/sq.mm for Aluminum & 1.6A/sq.mm for Copper)or customer specified current density
Enclosure Color RAL 7032 Shade (Industrial Standard) / Customer Specified Color
Power Control Center
We are engaged in manufacturing of Power Control Center Panel from the best raw materials. We meet the requirements of International Standards along with compliance to local standards and regulations.
The complete structure shall be rigid, self supporting & free from twists and bends. The panels will be totally dust and vermin proof. They will have fixed or draw out type executions as many be desired.
Power Control Center Panel will undergo pretreatment covering decreasing, water rinsing & de-rusting/ phosphating. It will be synthetic enamel painted or powder coated as per requirements.
Bus Bars & Internal Wiring Uniform cross section copper Bus Bars (current density 1.39 amps/sq mm.) supported by SMC /DMC bases will be employed through out the length of the panel. Internal wiring be carried out with 11000/650 volt grade PVC insulated stranded conductor wire. All joints will be solidly crimped using copper thimbles Earthing Bus Bars will be running all along the board.
Switch Gears/ Components Along with the formal offer, the GA drawing and the bill of material will be submitted specifying the makes & capacities of all the material to be used in the panel. Standards Our Panels confirms to the standards such as, IS 4237; IS 8623; IS 375 Switch Gears/ Components Along with the formal offer, the GA drawing and the bill of material will be submitted specifying the makes & capacities of all the material to be used in the panel.
Panel Specifications
Voltage380/415/440V, 50 Hz, 3 Phase, 4 Wire AC System
Construction TypeCubicle Design / Floor Standing with Single/Double Front for OperationEnclosureFabricated with 1mm/1.6mm/2mm/2.5mm/3mm CRCA MS sheetDegree of ProtectionIP 4X/5XBusbarElectrolytic Grade Aluminium/ Electrolytic Grade Copper / Tinned Electrolytic Grade Copper –provided with colored PVC sleeves & of standard current density (1A/sq.mm for Aluminium & 1.6A/sq.mm for Copper)or customer specified current densityEnclosure ColorRAL 7032 Shade (Industrial Standard) / Customer Specified Color
Motor Control Center
We are recognized as one of the leading manufacturers of (Motor Circuit Control) MCC panels or Motor Circuit Control Panel (MCPs) or Motor Control Centers widely used and appreciated across the country. These have the capacity to feed larger loads and are designed as per the client specifications.
The MCC panels conform to the international standards and are available with multiple power stabs that help in supporting high capacity industrial motors. Our manufactured motor control center (MCC) units comprises of the following:
Full voltage non-reversing and full voltage reversing starters
AC variable frequency drives
PLC I/O chassis
Solid-state motor controllers
Lighting panels
Transformers
Analog or digital metering
Feeder circuit breakers
Feeder fusible disconnects
Key Features of our Motor Circuit Control Panel
Custom Design
Fixed type, free standing, floor mounting
Extendable to both sides
Cubical type compartmentalised construction
Busbar made of electrolytic grade, aluminium alloy, copper with certified % IACS conductivity
Short circuit withstand capacity of 50kA for 1 sec RMS
Switchgear and control gear as per customer’s choise
Top or bottom cable entry
Front and Rear Access
Single / Double front construction
Designed to meet climatic conditions
Powder-coating with imported electrostatic powder gun and fully conveyorised powder-coating plant
Design facilitating adequate space for cable and bus duct termination and providing required cable support
All live parts are properly shrouded by means of acrylic sheet in order to ensure no accidental contact with live parts during maintenance
Some applications are:
· S.T.P. & E.T.P. Panels.
· All pumping Aplication panels
· R/F Application
Our MCC panels are available in two categories, fully draw out motor control center and non draw out motor control center.
Technical Specifications:
Fully draw out motor control center control panels:
Rated insulation voltage: 660V 50 HZ
Rated operated voltage: 415V 50HZ
Rated current: Main horizontal busbar 400A to 3000A, vertical riser 600A
Short circuit strength: 50 KA RMS for 1sec with 1 sec with a peak current of 105KA
Ambient temp.: Design Ambient temp. standard 40°C Operated 45°C & 50°C
Degree of protection: Standard – IP 52, IP 54 as IS 13947
Single front & double front version of MCC are available
Non draw out motor control center control panels are:
Rated insulation voltage 660V 50HZ
Rated operated voltage 415V 50 HZ
Rated current: Main Horizontal busbar 400A to 3000A, vertical riser depending load
Short circuit strength: 50KA RMS for 1sec.with 1 sec with a peak current of 105KA
Ambient temp: Design Ambient temp standard 4000°C Operated 4500°C & 5000°C
Degree of protection: Standard – IP 52, IP 54 as IS 13947
We are specialized in “Customised Motor Circuit Control Panel based on the customer requirements“
Lighting control panels
We are offering a wide range of Lighting and Sub Switch Board Panel which are made of superior quality of CRCA steel sheets that provides resistance from dust and vermin. Durable and cost effective, these provide superior performance and are highly reliable. Keeping in mind the specific requirements of the end users, we design our products in varied specifications and offered at competitive prices
We also do have some standard SSBs readily available with us with the following specifications.
Sub Switch Board Type Freestanding cubicle compartmentalized – Form 4
Sheet Steel 16 SWG / 1.6 mm CRCA for enclosure outer shell
Powder Coating as per customer requirement
14 SWG / 2.0 mm CRCA for panel doors
Bus bar supports SMC/DMC insulators
Partition 3.2 mm FRP sheet
Shrouding 1.6 mm FRP sheet
Incomer Up to 800 A, TPN, Fuse switch unit or MCCB– 35 k A
Out going As per customer requirement – Fuse switch unit or MCCB -25 k A
HVAC Panels
We are offering a wide range of HVAC Switch Board Panel which are made of superior quality of CRCA steel sheets that provides resistance from dust and vermin. Durable and cost effective, these provide superior performance and are highly reliable. Keeping in mind the specific requirements of the end users, we design our products in varied specifications and offered at competitive prices
We also do have some standard SSBs readily available with us with the following specifications.
Sub Switch Board Type Freestanding cubicle compartmentalized – Form 4
Sheet Steel 16 SWG / 1.6 mm CRCA for enclosure outer shell
Powder Coating as per customer requirement
14 SWG / 2.0 mm CRCA for panel doors
Bus bar supports SMC/DMC insulators
Partition 3.2 mm FRP sheet
Shrouding 1.6 mm FRP sheet
Incomer Up to 800 A, TPN, Fuse switch unit or MCCB– 35 k A
Out going As per customer requirement – Fuse switch unit or MCCB -25 kA
Fire Control Panels
Fire Fighting MCC Panel is a type of MCC panel which usually consist of feeders for hydrant pumps, jockey pumps & sprinkler pumps with diesel engine controller. We design & manufacture high quality Fire Fighting MCC panels as per the customer’s specification. Unlike MCC panels where the motors & pumps require supply all the time, Fire Fighting MCC panels supply and control the pumps only when it is required. Feeders are always designed on the basis of motor pump’s ratings (kW/HP) & the protection that the motor pump requires. We provide Fire Fighting MCC panels with auto/manual/remote provision, so controlling them becomes easy as the situation demands.
Used In:
Automobile Industries
Textile Industries
Cement Plants
Chemical Plants
Pharmaceutical Plants
Commercial & Residential Buildings
Voltage380/415/440V, 50 Hz, 3 Phase, 4 Wire AC System
Construction Type Floor Standing
Enclosure Fabricated with 1mm/1.6mm/2mm/2.5mm/3mm CRCA MS sheet
Degree of Protection IP 4X/5X
Busbar Electrolytic Grade Aluminum / Electrolytic Grade Copper / Tinned Electrolytic Grade Copper –provided with colored PVC sleeves & of standard current density (1A/sq.mm for Aluminum & 1.6A/sq.mm for Copper)or customer specified current density
Enclosure Color Fire Red Shade (Industrial Standard) / Customer Specified Color
Automatic Power Factor panel
We manufacture highly efficient Automatic Power Factor Correction (APFC) Panels whose main purpose is to control or improve the power factor as the loading pattern of entire network of the industry /establishment changes from time to time. Power factor is an important factor in measurement of electrical usage and a dip in power factor will lead to a penalty from the electricity utility company and also cause operational losses in the industry/establishment. APFC panels automatically sense the change in load pattern through the microprocessor based relay and compensates the change in power factor by connecting to the capacitor banks. The APFC panels are designed as per the client’s specifications and the site demanding requirements which are highly reliable in sustaining the power factor from 0.95 to 0.99
Used In:
Various Industries having numerous loads
Manufacturing Units
Chemical Plants
Pharmaceutical Plants
Panel Specifications:
Voltage 380/415/440V, 50 Hz, 3 Phase, 4 Wire AC System
Construction Type Wall Mounted / Cubicle Design / Floor Standing
Enclosure Fabricated with 1mm/1.6mm/2mm/2.5mm/3mm CRCA MS sheet
Degree of Protection IP 4X/5X/6X
Busbar Electrolytic Grade Aluminum / Electrolytic Grade Copper / Tinned Electrolytic Grade Copper –provided with colored PVC sleeves & of standard current density (1A/sq.mm for Aluminum & 1.6A/sq.mm for Copper)or customer specified current density Enclosure Color RAL 7032 Shade (Industrial Standard) / Customer Specified Color
H T / L T Bus Duct
We manufacture H.T / L.T bus ducts of exceptional quality of the desired current rating and fault level which have the capability of conducting large amount of electric current through the aluminum or copper busbars. It is used in various industries to supply power from the secondary side of the transformer / outgoing side of the D.G set to the incomer side of the Main H.T/L.T panel / distribution panel. H.T /L.T Bus duct is the most preferred substitute to power cables. Usually it is preferred due to its high-power transmission ability. We design & manufacture efficient H.T /L.T bus ducts as the application demands or as per the customer’s specifications. We also provide VCB / ACB/ MCCB’s or other electrical protection devices on customer’s demand to make it easier to control the power flow in events of maintenance/shutdown.
Used In: Commercial & Residential buildings Malls Pharmaceutical Plants Chemical/Oil/Gas Plants Hospitals
Panel Specifications
Voltage Rating 380/415/440V, 50 Hz, 3 Phase, 4 Wire AC System Current Rating Up to 4000A Construction Type Wall Mounted / Cubicle Design Enclosure Fabricated with 1mm/1.6mm/2mm/2.5mm/3mm CRCA MS sheet Degree of Protection IP 4X/5X/6X Busbar Electrolytic Grade Aluminum / Electrolytic Grade Copper / Tinned Electrolytic Grade Copper –provided with colored PVC sleeves & of standard current density (1A/sq.mm for Aluminum & 1.6A/sq.mm for Copper)or customer specified current density Enclosure Color RAL 7032 Shade (Industrial Standard) / Customer Specified Color
SPN Double Door Distribution Boards
SPN Distribution Box is assembled with leading technology and universally accepted norms along with the finest quality material. We are able to offer our clients a wide range of SPN DB with best quality. The products offered by us are available in various specifications to meet the different demands of the clients.Made available in several specifications and at the most reasonable rate possible the offered SPN Distribution Box is known to be highly demanded in the market.
Technical Specification
No of ways 4,6,8,12 & 16 ways
Type of installation Flush / Surface
Colour / Finish RAL 7035 semi glossy
Door Options Flat Version
Door Locking option Comforts slide lock
Removable Gland Plates Top & Bottom
Protection level of distribution boards Advanced
Distribution Technique Insulated straight busbar
Busbar Rating 100 A
Busbar Short Time Withstand 5 kA for 0.1 sec
Busbar conditional short circuit 15 kA
Incoming Max 100 A
Outgoing Max individual 63 A
Voltage Rating 240V AC , 1 phase
Incoming options upto 100 A isolator (2P) or 100 A RCCB (2P)
Residual Current Protective Devices options RCCB as incomer / RCBO as outgoing
Neutral Bar terminal capacity 25 sq.mm.
Earthing Bar Terminal Capacity 25 sq.mm.
Index of Protection (IP) IP 2X / IP 4X
Insulation Voltage 690V AC
Frequency 50 Hz
Ambient Temperature -5° C to 40° C
Distribution Board – Reference standard IS 8623 ; IS 13032 ; IEC 60439-3
Protective Devices – Reference standard IS/IEC 60947-2 ; IS/IEC 60898 ; IS/IEC 60947-3
Residual Current Protective Devices – Reference standard IS 12640: Part 1 & 2 ; IEC 61008 ; IEC 61009
Index of Protection – Reference standard IS / IEC 60529
TPN Double Door Distribution Boards
TPN Distribution Box is assembled with leading technology and universally accepted norms along with the finest quality material. We are able to offer our clients a wide range of TPN DB with best quality. The products offered by us are available in various specifications to meet the different demands of the clients.Made available in several specifications and at the most reasonable rate possible the offered TPN Distribution Box is known to be highly demanded in the market.
Technical Specification
No of ways 4,6,8,12 & 16 ways
Type of installation Flush / Surface
Colour / Finish RAL 7035 semi glossy
Door Options Flat Version
Door Locking option Comforts slide lock
Removable Gland Plates Top & Bottom
Protection level of distribution boards Advanced
Distribution Technique Insulated straight busbar
Busbar Rating 100 A
Busbar Short Time Withstand 5 kA for 0.1 sec
Busbar conditional short circuit 15 kA
Incoming Max 100 A
Outgoing Max individual 63 A
Voltage Rating 240V AC , 1 phase
Incoming options upto 100 A isolator (2P) or 100 A RCCB (2P)
Residual Current Protective Devices options RCCB as incomer / RCBO as outgoing
Neutral Bar terminal capacity 25 sq.mm.
Earthing Bar Terminal Capacity 25 sq.mm.
Index of Protection (IP) IP 2X / IP 4X
Insulation Voltage 690V AC
Frequency 50 Hz
Ambient Temperature -5° C to 40° C
Distribution Board – Reference standard IS 8623 ; IS 13032 ; IEC 60439-3
Protective Devices – Reference standard IS/IEC 60947-2 ; IS/IEC 60898 ; IS/IEC 60947-3
Residual Current Protective Devices – Reference standard IS 12640: Part 1 & 2 ; IEC 61008 ; IEC 61009
Index of Protection – Reference standard IS / IEC 60529
Plug and Socket Distribution Boards
The Plug and Socket Distribution Boards are specially designed incorporating the most up-to-date safety, quality and user friendly features for small offices to heavy duty industrial applications.
Construction
The Sheet metal / casting is made from non-corroding alloy combining exceptional compactness with high strength
The specially insulated interiors have high anti-tracking properties
The design/construction eliminates the possibility of mismatch in fitting of plugs in corresponding sockets
The floating contacts in the sockets are self aligning and facilitates smooth plugging in without undue pressure
These can be easily removed for wiring
A provision for pilot pin facilitate mechanical interlocking in case of 63/125 Amp ratings
Safety
Plug and Socket Distribution Boards Specially designed shroud to avoid accidental finger contact with plug-pins while inserting/removing the plug. Similarly, the contact tubes in sockets are deeply recessed to avoid human contact
The earthing pins ensure that earth connection is made first and broken last, being longer than conducting pins
The visible earth terminals facilitate easy checking of earth connection
The cable grip to the plug is made very strong by providing a compression gland and by protecting it at the point of entry by a strong rubber guard
Applications
Industrial, Commercial & Domestic portable equipment like hand/Power tools, industrial ovens, Welding sets, Mobile generators, Furnaces, Ships, Office Machines, Refrigerators, Coolers, Air-Conditioners, Overhead cranes, Chilling cabinets, Tile polishers and Sewing Machines