Laser Welding

As laser technology continues to gain prominence across various industries, the handheld welding system has emerged in response to modern demands. The high-power fiber laser welder, equipped with a portable welding gun, simplifies the operation and enhances flexibility, making it suitable for a range of metal materials, including thin stainless steel, iron sheets, and galvanized sheets. This innovative system excels in complex and irregular welding processes, offering a superior alternative to traditional argon arc welding. It allows operators to achieve precise results with greater ease, showcasing the increasing adaptability and effectiveness of laser applications in welding. As the landscape of welding evolves, the handheld laser welder stands out as a valuable tool for professionals seeking efficiency and precision in their work.Our new robotic fiber laser welding cells offer a compact system that incorporates high-end features at a mid-range price point. This innovative model is designed with a small footprint, enabling the welding of smaller parts with ease. We pride ourselves on delivering high-quality welding solutions, and our beam weaving functionality comes as a standard feature. In today's market, companies face significant challenges, including a shortage of skilled workers and rising quality demands in welding. Our robotic welding technology addresses these issues by automating standard welding tasks, reducing the dependency on skilled welders while ensuring consistent quality. This not only enhances production planning but also yields additional benefits, including improved efficiency and cost-effectiveness. Embracing robotic welding means investing in a reliable solution that meets modern industry needs.

Integrated handheld welding machine

Integrated design, ultra long fiber transmission, overcoming the limitations of distance operation.

Handheld welding system can be widely used in cupboard, kitchenware and bathroom ware, staircase and elevator, shelf, oven, stainless steel door and window guardrail, distribution box, stainless steel household industries.

Handheld Laser Welding Machine combines the portability of a mini laser welding machine with the powerful capabilities of a full-sized fiber laser welding machine. Known for its compact design and exceptional performance, this portable laser welding machine is ideal for use across various industries. Its small laser welding machine form makes it highly preferable for fabricators seeking precision without compromising strength or quality.

handheld laser welding machine offers unmatched flexibility for welding components of all sizes, from intricate parts to larger metal structures. This metal laser welding machine provides strong, precise tee-joint welds on various metals, ensuring seamless connections. The handheld design allows operators to easily maneuver the welding head, offering greater control in complex welding tasks. Whether used as a laser welding machine in India or globally, handheld laser welding machine is a top choice for producing high-quality, durable joints with minimal heat distortion. Its portability and efficiency make it the perfect tool for fabricators looking for both convenience and performance.

As laser is being more and more widely used in all fields, the handheld welding system emerges as the times require. High power fiber laser welder equipped with portable welding gun makes the operation simple and flexible, which can be applied into multi As laser is being more and more widely used in all fields, the handheld welding system emerges as the times require.

High power fiber laser welder equipped with portable welding gun makes the operation simple and flexible, which can be applied into multi metal materials, such as thin stainless sheet, iron sheet and galvanized sheet, especially for the complex and irregular welding process which can perfectly replace the traditional argon arc welding, electric welding such processes.

System characters

Fast welding speed, higher welding efficiency than the traditional one

Simple operation, can weld any position and any angle of the workpiece.

Suitable for welding small batch and multi angle sheet metal and hardware parts

Equipped with safety circuit to avoid false light, the operation is safer.

Compact structure and small occupied space

Portability With Performance

power-packed system with a compact structure ready to move around your work floor. Specifically created to reach the complex parts or spaces of the components which can’t be taken to the machine. The flexible machine is designed in a portable framework to provide strong welding joints to different materials.

Eliminate Consumables

Hertz allows operation without any additives or consumables to the welding process. The high-quality welding seam with powerful weld joints can be aesthetically achieved without adding consumables to the laser welding applications.

High-Quality Welding Seam

The welding seam is smooth, with negligible distortion allowing users to save time on polishing. A flexible welding machine supports different welding joint types which ensure the precise welding of different materials with the suitability to perform bi-metal welding, joining complex shapes and contours.

Superior Weld Strength

Laser Welding provides stronger weld joint strength than traditional welding methods. The portability of Hertz allows the machine to flexibly create strong welding joints on components of different shapes and sizes.

Eliminate Material Deformation

With hertz forget the deformation of the components, as the HAZ area (Heat-affected zone) is very small to keep the physical structure of the materials intact. Not just this, this robust machine is best suited for consistent weld quality for a longer period of time.

Velocious Welding

The welding can be done in a quicker time, compared to all the conventional welding methods which ultimately increases the production on a mass level in a lesser time.

Water Cooled Handheld laser welding

Specification Units

Power Watts 1500 2000

Wave length nm 1080 ± 10 1080 ± 10

Mode of operation Continuos Wave (CW) Continuos Wave (CW)

Output Power Tunability % 10 – 100 10 – 100

Modulation Frequency 0 – 5000 Hz 0 – 5000 Hz

Power supply 230 ± 5% VAC, 3 Ø, 50/60 Hz 230 ± 5% VAC, 3 Ø, 50/60 Hz

Overall Size (L × B × H) (Approx) mm 1300 × 685 × 1200 1300 × 685 × 1200

Weight (Approx) kg 150 150

Maximum Power Consumption kW 5.5 5.5

Position indication Red Light Red Light

Welding Nozzle Wire Length mtr 10 mtr 10 mtr

Operation Temperature °C 10 to 50 10 to 50

*Welding Thickness mm Mild Steel: 4 | Stainless Steel: 4 | Aluminum: 2 | Aluminum Alloy: 2 | Galvanized Iron: 2

Air Cooled Handheld laser welding

Specification Units 1

Power Watts 2000

Wave length nm 1070 ± 10

Mode of operation Continuos / modulation

Output Power Tunability % 10 – 100

Modulation Frequency 0 – 5000 Hz

Power supply 230 ± 5% VAC, 3 Ø, 50/60 Hz

Overall Size (L × B × H) (Approx) mm 650 × 300 × 621

Weight (Approx) kg 70

Maximum Power Consumption kW 6.5

Position indication Red Light

Welding Nozzle Wire Length mtr 10

Operation Temperature °C 10 to 50

*Welding Thickness mm Mild Steel: 4 | Stainless Steel: 4 | Aluminum: 2 | Aluminum Alloy: 2 | Galvanized Iron: 2

Integrated Handheld Laser Welding

Pulsed Laser Welding Machine

With fast welding speed, high efficiency, small heat affected zone, high melting temperatures, high heat conductivity and strong welding joints, the high-power laser welding machine from has become an important piece of equipment to meet industrial laser welding requirements. It is designed to give consistent strength and precision which not only enhances the quality and life of the material welded but gives visually flawless seams. One of its kind laser welding automation system, it can be integrated with jigs and fixtures to enhance productivity. For years has given the best Laser welding solutions for many Industries like Automotive, Medical, Tubes and Pipes, and Jewellery. Laser Welding Machine not only develops superior welding machines but also provides suitable welding application solutions customized for customers. round-breaking innovations.

Product Description

High power laser automation system for precise welding application of varied materials with best quality seams and strong joints.

The Key to Light Performance

World’s best high speed fiber laser forming machines with precise and accurate processing for all your business requirements such as metal sheet cutting, welding, cleaning, marking etc.

Strong welding joints

It is designed to offer large weld penetration, minimal deformation, pollution-free welding sites, and a beautiful appearance with negligible post-treatment. This high-power laser welding machine gives the strongest welds and high-quality joints with utmost precision. Nova ensures superior quality while delivering 40-100% more output compared to conventional welding Systems. The automation enables nova to superbly weld metals like mild steel, stainless steel, aluminium, brass, copper and others. The latest advancement in beam sources and sensor systems reduces operating costs at an increased speed. This machine is built by customizing the systems compatible for increasing the efficiency of large-scale industrial workflow. The core objective behind making this Laser welding system was to lower costs per part and costs per weld, reduce lead times and downtime, as well as increase overall productivity, which will inevitably lead to increased profitability. The futuristic automation with jigs and fixtures allows for speedy welding for diversified shapes and complex contours of distinctive profiles.

Automation welding system that combines the toughest quality requirements with extreme cost efficiency. The Laser Welding Machine is constructed in a very compact manner and gives the strongest weld joints in no time. Owing to its modular design this high-power machine ensures; the stronger the weld, the superior the quality of the product will be. It is truly compact and compatible to perform applications on complex shapes and contours.

Easiest user interfaces for quicker access and smooth operations for welding the diversified shapes and complex spaces with the best quality joints. It offers the best design and ergonomics most efficiently. The automation enables semi-skilled workers to effectively operate and joint the metals with seamless effects at a sheer speed. curated to save time by eliminating the additional process and post-processing of the welded components.

Customization is a great strength of which allows it to bring advancement in laser welding machine technology allowing adjusting the fixture as per the required work piece within a very short period. Not only this but also the machine allows a modular clamping system to enable a single fixture to hold jobs/ work pieces of any size and shape with an excellent grip.

Technical Specifications

Y Axis 200 mm

Z Axis 200 mm

Wavelength 1070 nm

Mode Of Operation Pulsed / Continuous-Wave (CW)

Pulse Duration 0.05-50 ms

Wall-Plug Efficiency >30%

Overall size (L x W x H) 1240 × 795 × 1520 mm

Average Power (W) / Pear Power 150 / 1500 300 / 3000 600 / 6000 900 / 9000 1200 / 12000

Maximum Pulse Energy (J) 15 30 45 90 120

Pulsed Laser Welding

PRobotic Automated Welding

Our Robotic Fibre Laser Welding Cells, with the new compact system bringing many high end features to the mid-range price point. Additional benefits of this new model are its small footprint and ability to weld inside smaller parts. We provides high quality welding and features beam weaving functionality as standard

A shortage of skilled workers and increasing quality requirements are major challenges faced by companies when it comes to welding. Robotic welding with is the solution: robots take over the standard welding jobs, which means fewer skilled welders are needed. The robot also produces with consistent quality. This leads to improved planning. There are other positive effects as well: Productivity increases and part costs can decrease.

1. High-performance components

From the robot or cobot to the optics and welding source, everything is perfectly conceptualized and optimized for automated welding.

2. Incredibly simple programming

Programming is conveniently performed offline on the computer or by simple programming on the machine. In any case, the welding parameters are included.

3. Efficient operation parallel to production

In two-station operation or with dual station tables and rotary tables, you set up the machine with the new part while it is welding with high productivity.

4. Fixtures - benefit from expertise

In workshops or seminars - which are completely free of charge in the Weld Guide anyway - you will learn everything you need to successfully perform automated welding.

5. Accessibility – safely weld even complex and large components

With additional axes in the positioners and the rotary module on the optics, you can also weld components with difficult geometries in a tool setup.

High-performance components - automated welding thanks to intelligent robotic and optics solutions

Incredibly simple programming

Efficient operation parallel to production4Fixtures - benefit from– safely weld even complex and large components

High-performance components - automated welding thanks to intelligent robotic and optics solutions

Industrial robot

For laser welding, relies on high-quality, precise industrial robots. They are particularly low-maintenance and have been tried and tested thousands of times in industry.

Laser and optics

At the core of every laser welding cell are the laser and the welding optics. At, the entire system comes from a single source, including the beam guidance. It is perfectly tailored to the respective welding job. Bright Line Scan optics are a special highlight, combining the properties of scanner optics with those of focusing optics.

Cobot

A collaborative robot, nicknamed Cobot, is used You can simply move the robot by hand for programming. The process is particularly easy thanks to the integrated force-momentum sensor

Welding source and torch

For arc welding, relies on a and their high-performance welding sources and torches

Rotary table

Double your throughput – the rotary table rotates by 180° in its processing position within the cell, and back to the loading position. This is perfect for fast "round-the-clock" processing of high piece counts

Simple programming for arc welding

For simple programming, has equipped the collaborative robot (cobot) of with an operating unit for storing the paths as well as the start and end points of the weld seam. The control also contains templates that simplify programming. In this way, skilled welders become programmers without requiring a great deal of training.

TECHNICAL DATA

Machine type Fibre laser

Processing head Reputed

NC Contoller Reputed

Cabin Full cover cabin

Robot Specifications:

GP25 (YASKAWA)

Type 6-axis articulated robot

Controller YRC1000 (YASKAWA)

Oscillator Specifications:

FL3000

Rate Laser power (W) 3000

Dimensions W x H x L (mm) 550 x 1065 x 1490

Wavelength (μm) 1.07

Mass (kg) 346

Dimensions:

Length (mm) 6800

Width (mm) 5500

Height (mm) 2050

Robotic Automated Welding