Industrial Oven

Conveyor Oven

We design and manufacture of industrial conveyor ovens in virtually any combination of width and length. These ovens operate in a horizontal or overhead arrangement. Motion can be continuous or index from position to position in the heated chamber.

Conveyor ovens are designed in several configurations including flat conveyor belt, chain, Ferris wheel, carousel, overhead trolley, serpentine, spindle, and slat. Unlike batch ovens, conveyor ovens do not require loading and unloading or heating and cooling, which are labor and energy cost savings. Industrial conveyor ovens are used for tempering, annealing, curing, preheating, drying, heat-shrinking, and heat-forming.

Conveyor ovens are less flexible than batch ovens. They are designed as a part of a production process but have temperatures that are the same as batch ovens. Conveyor ovens can have a continuous feed or indexing through heat zones and are automated for large quantities of small to medium sized products. Pictured below is a chain driven conveyor oven.

Conveyor ovens can operate at variable speeds or continuously depending on the customer’s process requirements. Our conveyor ovens feature structural steel frames internal to the insulated walls of the oven. This construction method provides an oven of undisputed quality that is energy efficient and extremely robust.

continuous conveyor oven for testing and small production runs with the ability to increase to full production if necessary. DTI-1354 was designed as a modular system with three zones of heat and the capability to add additional zones as needed to meet production requirements.

Conveyor speeds, fan speeds, and temperatures are set on the HMI touch screen and controlled through the PLC. Unbaked dough is extruded onto the stainless wire mesh belt and baked on its way through the three zones of heat. Heated air is directed at the product vertically from above and below the belt, while manual externally adjustable dampers bias the air flow top and bottom to produce an even bake and color.

We manufacture custom industrial ovens of this type to meet many unique process requirements, including but not limited to, the following:

• Airflow: Vertical top or bottom, horizontal either side

• Industries Served: Automotive, food and beverage, aerospace, industrial foam

• Materials Processed: Automotive acoustics, carpets, foams,

• Other Processes: Baking, curing, drying, preheating

• Heating Systems: Modulating gas fired direct or indirect, electric, thermal oil.

SPECIFICATIONS

1. Product Being Processed : Food/Cookies

2. Type of Heating System : Diesel Natural Gas Fired Burner Electric microwave

3. Design Operating Temperature : 250°F – 450°F (121°C – 232°C)

4. Maximum Operating Temperature : 500°F (260°C)

5. Product Support : Stainless steel wire mesh belt

6. Controls PLC controls with operator : HMI, UL listed control enclosure

Industrial Batch ovens

Industrial Batch Ovens are designed to place the components in rack product on a powered cart assembly that would move the product in and out of the heated chamber for process. The product has openings that required the airflow to be horizontal in order to heat the product efficiently for this process. This system was specifically designed to provide a horizontal right to left airflow through the product. The cart design provided an easy means to move the product in and out of the heated chamber. With tracks recessed below finished floor, the work space in front of the oven remained clear and safe for traffic. The airflow design provided efficiency in regards to process time and uniformity.

Ovens provide a horizontal right to left airflow arrangement to heat this particular product. The design velocity accounts for the pressure drop through the product to provide an efficient process. The powered cart provides a stable surface to support the product and is designed to help direct airflow through the product. The design of the cart allows the customer to load and unload product easily from floor level, and the cart travels approximately 15 feet in just 30 seconds to move into and out of the heated chamber quickly. The control system includes PLC control of the cart, ramp and soak temperature profile controls, accelerated cooling cycle, as well as starting sequence for all components. This system as utilizes a Lower Explosive Limit (LEL) monitor due the possibility of trace volatile off-gassing from the product. These ovens are ducted to a thermal oxidizer to ensure safe handling of all exhaust fumes from the product. A paperless chart recorder is included to record all thermal processes for product validation and record. All functions are controlled from the operator HMI (touch screen) and multiple recipes can be stored for future use for various product requirements. The entire system is fully assembled and factory tested for operational verification prior to shipment

This type of oven to meet many unique process requirements, including but not limited to, the following:

Airflow: Designs can be completed to provide airflow from any direction within the heated chamber as required by the product. This particular process provides horizontal airflow but it can be vertical up or down.

Industries Served: Aerospace, Catalyst Manufacturing/Regeneration, or any industry that requires Plastics, foam, carpet, textile, paper, foil, sheet batch processing.

Materials Processed: Particularly any Honeycomb Core or Cellular type product with a directional flow requirement, similar Composite materials. The oven /cart system can also be used for many other types of products and can be designed in any size required.

Other Processes: Preheating, Curing, Drying, Solvent Drying, Bonding

Heating Systems: Modulating Gas Fired Direct or Indirect, Electric, or Thermal Oil.

Industrial Fryer

INDUSTRIAL FRYERS, BATCH FRYERS, CONTINUOUS FRYERS & MORE

• Fryers 

• Depend on the benchmark in industrial frying technology.

• Take advantage of frying technology that outperforms and outlasts any other frying equipment in the industry.

• Unrivaled performance 

• Preferred by the world's largest food brands, our frying systems deliver revolutionary performance and                      quality.

• French Fry Fryer

• Choose from multi-zone and two-stage continuous high capacity fryer systems for the most uniform french fries, formed potato products, and batter-coated fries.

• The most precise frying control and performance available

• Our industry leading continuous fryer design gives you total control of temperature with rapid adjustment to product load changes to assure uniform and consistent frying at the highest capacity.

• Protect oil quality

• Precise temperature control, fast fines removal, and rapid oil turnover consistently deliver the freshest fried foods possible.

• Prioritize food safety

• Maintain the highest quality control with built-in sanitation and a smart design that meets International standards.

• Maintain frying consistency of tortilla chips, corn chips, and tostadas with an externally-heated continuous oil circulation fryer that achieves higher capacities, lower production costs, and superior product quality.

• Produce fresh product with a longer shelf life

• Precise temperature control, low oil volume, and the most efficient continuous fines removal produce rapid oil turnover rates for the highest quality products to maximize shelf life.

• Respond quickly to changing trends and get to market faster with a compact and versatile fryer that will produce many kinds of snack food products.

• does the job of multiple fryers. Easily adjust the elevation, speed, and motion of its product control paddles to produce different frying conditions for a wide variety of chips, pellets, and extruded snacks.

IDEAL APPLICATIONS:

• Potato chips

• Plantain chips

• French fries

• Formed potato products

• Batter-coated fries

• Malanga chips

• Taro chips

• Multi-grain chips

• Corn and tortilla chips

• Extruded snacks

• Pellet snacks

• Cheese puffs

• Corn curls

• Yuca chips

Industrial Air Fryer

AIRFRY SYSTEM

A high performance industrial linear air frying system that provides a means to continuously produce a fried like product using a controlled application of topical oil followed by the uniform flow of pressurized, high velocity cooking atmosphere from an impingement oven.

Take advantage of the popularity of air fried and lower oil content food products

Utilizing the uniform, high speed air frying of the impingement oven and the high accuracy of Spray oil application, food manufacturers can process a variety of products with taste, texture, and appearance similar to foods fried using submersion frying methods. Sized to meet desired production requirements and able to work with standard batter and breading application systems and ovens, or retrofit existing ovens.

Air Fry for the most uniform and fastest air frying time in the industry
Air Fry provides highly uniform pressurized airflow and high levels of process parameter adjustment. Independently adjustable temperature, humidity, and air velocity.

IDEAL APPLICATIONS:

Breaded products: non-free-flowing (flour), free-flowing (crumb), Japanese crumb

Chicken breasts, strips, nuggets, and other boneless chicken pieces

Breaded seafood, such as popcorn shrimp

Breaded vegetables, such as onion rings

Breaded cheese sticks

Non-breaded products, such as baked taquitos and egg rolls.