5 Axis Milling Center
Ready to made 5-axis CNC machine solutions help streamline processes and setups, and reduce the need for frequent tool changes. Our solutions cater to sectors such as aerospace, automotive, medical technology, etc. enabling the production of complex components with efficiency and accuracy.
Heavy frame & innovative design support heavy cutting to produce better surface finish and provide long-term precision for accuracy. Tailor-made solutions for machining large-sized components for Aerospace & Off–road vehicle parts cutting-edge CNC (computer numerical control) machine specifically engineered for superior speed, precision, and efficiency in rigorous manufacturing environments. This specialized equipment excels in high-speed cutting and robust machining while effortlessly managing complex multi-axis operations. With advanced features that enhance productivity, high-performance HMCs ensure high-quality finishes on challenging materials such as titanium, steel, and various alloys. Their ability to operate at significantly faster spindle speeds and feed rates compared to standard machines allows manufacturers to maximize output while maintaining exceptional accuracy. This combination of speed and precision makes high-performance HMCs an indispensable tool in modern machining processes, allowing businesses to tackle even the most demanding production challenges effectively.
High Precision 5 Axis Machine
It is designed for high precision, complex machining requirements. Machines built with robust FE optimized structure, high-speed motorized spindle. Integrated cradle-type rotary table gives precise indexing accuracy & high surface finish. Chain-type tool magazine, isolated from the working zone helps for higher productivity and better ergonomics.
Our State-of-the-art five axes platforms, innovative designs as an Import substitute to meet advanced manufacturing requirements.
It is extensively applied to the industries of Aerospace, Automotive, Medical, Energy, and further more…
Five axes are equipped with scales for linear axes & absolute encoders for rotary axes as a standard to ensure
precise complex 5-axis simultaneous machining on complex partsHigh Torque built-in spindle speed 12,000 to 15,000 RPM
The Gantry structure of the machine features high rigidity
Tandem control/ Gantry drive for tilting axis
Precise ball-screws for all linear axes
Backlash & pitch error compensation
Automatic centralised grease lubrication system
Electronic counter-balance for the vertical axis
Energy saving function
Basic coolant system – Dual Conveyor with bed wash & flood coolant
Rigid tapping & retract function
3-tier signal tower lamp
Coolant gun
Tool life management
Absolute encoder for all axes
15″ color Multi-Touch display
Linear, circular & helical interpolation
Machine alarm diagnostics
Motorized spindle
Siemens Sinumerik One with M dynamics
Tool magazine – 32 tools (Chain type)
Roller type guide-ways for all linear axes
Air blast for spindle taper cleaning
AC unit for electrical cabinet
Machine lamp
Operator door safety interlock
Specification Unit
Table
Table size mm ø 500 ø800
Job size (Max) Dia × Ht mm*mm ø 630*400 ø1000*500
Max safe load on the table kg 400 1000
Distance from table top to Spindle face mm 100-700 125-725
Distance from Table top to floor mm 1100 1110
Traverse
X/Y/Z axes mm 700/795/600 1100/1100/600
Feed rate mm/mm 1-20000 1-20000
Rapid traverse X/ Y/ Z axes m/min 50 40
Acceleration m/s2 0.5 0.5
A axis rpm 16 16
C axis rpm 60 60
Spindle
Type Motorised Motorised
Power – Cont. kW 27.5(40) 40
Max Torque – Cont./ Int. Np 75/103(100/140) 100/140
Max speed – Cont./ Int. rpm 12000/15000 12000/15000
Tool Interface HSK A63 HSK A63
Automatic Tool Changer
No of Tools – Std (Option 1, Option 2) No 32 (40, 60) 32 (40, 60)
Max tool dia with all pockets full mm 75 75
Max tool dia with adjacent pockets empty mm 125 125
Maximum tool length mm 300 300
Tool weight kg 8 8
Chip to chip time (mm) as per ISO 10791 – 9 sec 7.5 8
Accuracy as per ISO 230 – 2
Linear axes
Positioning A mm 0.006 0.006
Repeatability R mm 0.004 0.004
A axis – Tilting Table
Positioning A arc sec 10 10
Repeatability R arc sec 8 8
C axis – Rotary Table
Positioning A arc sec 10 10
Repeatability R arc sec 8 8
CNC System Simens Sinumerik One Simens Sinmuerik One
Installation Data
Basic weight of machine kg ~16,000 ~18,000
Floor Area for Std. Machine W × D × H mm 3260*4550*4300 4070*5100*4480
Total connected load kVA ~60 ~75
Compressed air bar 6 6
Power supply 415 V ± 10 % AC, 50 ± 2 % Hz, 3 phase 415 V ± 10 % AC, 50 ± 2 % Hz, 3 phase
High Precision 5 Axis Machining Center
Multi Purpose 5 Axis Machining Center
Heavy frame & innovative design support heavy cutting to produce better surface finish and provide long-term precision for accuracy. Tailor-made solutions for machining large-sized components for Aerospace & Off–road vehicle parts
Five axes are equipped with scales for linear axes & absolute encoders for rotary axes as a standard to ensure
precise complex 5-axis simultaneous machining on complex partsHigh Torque built-in spindle speed 12,000 to 15,000 RPM
The Gantry structure of the machine features high rigidity
Tandem control/ Gantry drive for tilting axis
Precise ball-screws for all linear axes
Backlash & pitch error compensation
Automatic centralised grease lubrication system
Electronic counter-balance for the vertical axis
Energy saving function
Basic coolant system – Dual Conveyor with bed wash & flood coolant
Rigid tapping & retract function
3-tier signal tower lamp
Coolant gun
Tool life management
Absolute encoder for all axes
15″ color Multi-Touch display
Linear, circular & helical interpolation
Machine alarm diagnostics
Motorized spindle
Siemens Sinumerik One with M dynamics
Tool magazine – 32 tools (Chain type)
Roller type guide-ways for all linear axes
Air blast for spindle taper cleaning
AC unit for electrical cabinet
Machine lamp
Operator door safety interlock
Specifications
Model
Table size 1500 x 635 2500 x 635 3500 x 635 4500 x 635 5500 x 635
X/ Y/ Z Axes 1000 / 600/ 700 2000 / 600/ 700 3000 / 600/ 700 4000 / 600/ 700 5000 / 600/ 700
Swivel Head
Swivel angle 200 (+/- 100 deg) 200 (+/- 100 deg) 200 (+/- 100 deg) 200 (+/- 100 deg) 200 (+/- 100 deg)
Swivel accuracy +/ – 3/ 5/ 10 +/ – 3/ 5/ 10 +/ – 3/ 5/ 10 +/ – 3/ 5/ 10 +/ – 3/ 5/ 10
Model
Table size 1500 x 835 2500 x 835 3500 x 835 4500 x 835 5500 x 835
X/ Y/ Z Axes 1000 / 800/ 700 2000 / 800/ 700 3000 / 800/ 700 4000 / 800/ 700 5000 / 800/ 700
Swivel Head
Swivel angle 200 (+/- 100 deg) 200 (+/- 100 deg) 200 (+/- 100 deg) 200 (+/- 100 deg) 200 (+/- 100 deg)
Swivel accuracy +/ – 3/ 5/ 10 +/ – 3/ 5/ 10 +/ – 3/ 5/ 10 +/ – 3/ 5/ 10 +/ – 3/ 5/ 10
Capacity Unit
Travel(X-Axis) mm 650 650 800 800
Travel(Y-Axis) mm 510 510 560 560
Travel(Z-Axis) mm 510 510 560 560
Minimum distance b/w spindle face mm 700 650 1200 500
Maximum distance b/w spindle face mm 1700 1670 2300 1620
Spindle center to tabletop mm 150 150 190 150
Loading height from ground to Table/Pallet top mm 1050 1050 1080 1140
Rapid Traverse- X/Y/Z-std m/min 40/40/40 40/40/40 40/40/40 40/40/40
Feed rate mm/min 1-10,000 1-10,000 1-10,000 1-10,000
Table size(Fixed tab)le mm 1200*600 NA 1500*500 NA
Max. Load on Fixed Table kg 1000 NA 2000 NA
Auto Pallet Changer
Auto Pallet Changer Unit
Pallet size 2 nos NA 500*400 NA 800*630 mm
Weight carrying capacity kgs NA 400 NA 100(x2)
Pallet change time sec NA 12 NA 16
Index Table
Index table(optional) Unit
Table size mm NA 500*400 NA 800*630 mm
Index table NA 1 x 360deg(opt) NA 1 x 360deg
Indexing accuracy sec NA =/- 5 arc NA =/- 5 arc
Spindle
Spindle (LH & RH side) Unit
Spindle taper type
Spindle taper-std rpm 8000 8000 6000 4500
Spindle speed- opt1 (2 speed Gearbox) rpm NA NA NA 2 speed gear box
Spindle speed- opt2 (Belt reduction) rpm 5300 5300 NA NA
Spindle power- Std. Unit
Cont./ 30 min.rating kW 11/7.5(15.11) 15/11(18.5/15)
Torque Nm 70(140) 140(254) 300(350)
Spindle power- Std. Unit TWH-40(FT) TWH-40(RP) TWH-50(FT) TWH-50(RP)
Cont./ 30 min.rating kW NA 15/18.5
Automatic Tool Changer
Automatic Tool Changer (LH & RH side) Unit
Tool change system type Twin Arm
Tool storage Capacity Nos 24(40) tools 24(40) tools
Max tool dia with all pockets full mm 75 120
Max tool dia with adjacent pockets empty mm 125 220
Max tool length mm 200 400
Max tool weight kg 8 15 20
Tool to tool time sec 3.5 4.5 5
Installation Data
Installation Data Unit
Floor space(LxB) mm x mm 6500 x 5000 7700 x 6000 8000 x 6000
Height(H) mm x mm 3000
Basic Machine weight kg 13000 14000 20000 22000
Total connected load(Basic std machine) kVA 50 55 55 60
Multi Purpose 5 Axis Machining Center
