3D Concrete Printers
The construction industry is undergoing a significant transformation driven by digitalization, with 3D concrete printing emerging as a revolutionary method of additive manufacturing. This innovative technique allows for the creation of buildings and construction components in complex shapes that traditional concrete formwork cannot achieve. While conventional concrete placing remains the most cost-effective construction method, the efficiency of 3D printing must improve to compete. As technology advances, it not only enhances the construction process but also offers substantial savings in time and resources. Furthermore, greater design flexibility is made possible, enabling architects and engineers to realize their visions in ways previously imagined only in theory. This shift towards digitalization promises to redefine the landscape of construction, paving the way for more sustainable and versatile building practices.
3D Robotic Crawler Printer
The innovative large-scale robot, is nothing less than the future of construction. With our technology, we erect concrete walls efficiently and economically directly from the 3D printer. Our pioneering technology enables the rapid construction of concrete walls without conventional formwork - and with classic standard concrete.A robotic arm in 3D construction printing is a specialized device designed to manipulate and deposit construction materials, such as concrete or other structural materials, in a precise and controlled manner to build 3D printed structures. It is an integral part of the 3D construction printing process and serves as the primary tool for creating architectural elements.
The 3D printing robot arm typically consists of several interconnected segments or joints that mimic the movement of a human arm.
To enable precise control and movement these segments are equipped with various sensors motors actuators
The arm is mounted on a stable base or mobile platform, allowing it to navigate the construction site and reach different areas.
The end of the robotic arm is equipped with an extrusion nozzle or a similar mechanism that deposits the construction material layer by layer. The arm is programmed to follow a predetermined path, which corresponds to the digital model of the structure being printed. It precisely positions the nozzle and extrudes the material according to the design specifications, gradually building up the structure in a controlled and automated manner.
The robotic arm may also incorporate additional features such as cameras, scanners, or lasers to monitor the printing process, ensure accuracy, and make real-time adjustments if necessary. These features aid in quality control, detecting any deviations or errors during the printing process speed At 300 millimeters per second, printers have the fastest print speed in the market. When paired with the proper mortar, the mortar set-time is optimal and printers operate at the most efficient speed possible.
Range
Circumference x Height:
5 m x 3.2 m (standard)
With extendable hydraulic feet
5 m x 4.5 m
Thprint area is donut-shaped. Concrete structures are printed around the 3D printer.
Quality
Mortar has a superior, consistent quality with set-times optimized for the print area. It allows for non-stop, wet-on-wet production for optimal strength and adhesion and excellent aesthetic results.
Tools
supplies the full package: hardware, software, materials, service, designs, and 10-day training at any location. CyBe’s partners receive all the necessary tools for success.
Deployment
15 minutes
Dimensions
Weight 2500 kg
Folded machine width < 190 cm
Folded machine height
< 200 cm
Maximum range 7 m
Maximum printable length 12.5 m
3D Robotic Track Printer
Long Spa
3D Robot Track printer that moves across a stationary track setup. It can be used by precast factories building prefab homes. It is also great for institutes or companies that want to print in a sequence and test design variables.Traditional construction processes take up a lot of time and labor costs. Due to engineering and preparation time the construction takes a longer time span than 3D Concrete printing. Since we are able to automatize this process the time preparing a print is reduced a lot. The final costs of 3D concrete printer are reduced too. This can be up to -70% depending on the product you want to print. This cost-reduction is the result of factors like low labor costs and material costs. In addition 3Dconcrete printing enables new and other design possibilities. Giving architects more freedom in their design. Still there are many new design and engineering possibilities not yet being discovered and since the technology is being further developed new possibilities will occur.The track length can be extended in increments of 1 meter by attaching additional 1-meter plates.a great option for companies printing single-standing prefab houses. Moving along the track, the robotic arm can print large elements in one fluid motion, reducing the number of printed elements in a design. Elements can be hoisted after 24 hours and transported to the project site for installation.3D concrete printing solution addresses the globalhousing crisis using automation and a new approach to materials. 3D concrete printing allows companies to build faster, more affordably,
Specification
The starting length of the track is 5 meters. Track segments can be added incrementally. With the additional reach of the printhead, elements can be printed larger and in fewer pieces.
Range
Length x Width x Height:
5 m x 2.5 m 4 m (standard)
The track length can be extended in increments of 1 meter by attaching additional 1-meter plates.a great option for companies printing single-standing prefab houses. Moving along the track, the robotic arm can print large elements in one fluid motion, reducing the number of printed elements in a design. Elements can be hoisted after 24 hours and transported to the project site for installation.3D concrete printing solution addresses the globalhousing crisis using automation and a new approach to materials. 3D concrete printing allows companies to build faster, more affordably, and in a sustainable way. It brings incredible value to the construction industry.
Benefits
• Ideal for precast and testing design variables
• Efficient production of elements
• Superior print speed and performance
• High-quality print strength and adhesion
• Neat printed aesthetic
Concrete structures are printed beside the 3D printer track.
3D Gantry Robotic Printers
Mobile Shelving
3D Gantry construction printer, is a large-scale additive manufacturing machine specifically designed for constructing buildings and structures layer by layer. It utilizes a computer-controlled system to deposit construction materials in a precise and controlled manner, following a pre-determined digital design or model.
The printer typically consists of a robust gantry framework, which serves as the main structure for supporting and guiding the printing process. The gantry is equipped with multiple motors and actuators that move the printing nozzle or extrusion mechanism along the X, Y, and Z axes, allowing for precise positioning and layering of the construction material.
The construction material used in 3D printing can vary depending on the specific application and desired properties of the final structure. Common materials include concrete, cementitious mixtures, polymers, or composite materials that possess suitable strength and durability characteristics. we are open source regarding materials, we leave the choice up to our client.
The process begins by creating a 3D digital model of the structure using computer-aided design (CAD) software. The model is then sliced into horizontal layers, forming a set of instructions that the printer follows during the printing process. The printer’s control system interprets these instructions and coordinates the movements of the gantry and the extrusion mechanism to deposit the construction material layer by layer.
As the printer moves along the predefined path, it deposits the material in a controlled manner, gradually building up the structure. The layering process continues until the entire structure is complete. The speed and accuracy of the printer can vary depending on the size and complexity of the structure being printed and to the characteristic of deposited materials.
A notable limitation of robotic arm printers is the absence of a print head with a hopper, resulting in continuous prints without start/stop functionality. This limitation stems from the lack of a reservoir for the materials. Consequently, the types of prints that can be achieved with a robotic arm printer are restricted, adding complexity to generating an optimal print path.
The need for continuous printing in robot printers also leads to further challenges. If the movement speed is reduced in a certain area to overcome difficulties during printing, excess material may accumulate, resulting in an uneven print or requiring manual removal of the excess. This issue is particularly noticeable when printing corners using a robotic arm printer, as the maintained material flow can lead to an excessive build-up of material in those areas.
Description Unit Value
Measurements (LxWXH) [m] Contact us to see size guide
Weight [kg] 5000
Current [A] 35
Voltage [V] 380-480 3 phases, + N + PE (WYE)
Frequency [Hz] 50/60
Max. speed (X-axis) [mm/s] 250
Max. speed (Y-axis) [mm/s] 250
Max. speed (Z-axis) [mm/s] 50
Sound level [dB(A)] Less than 70
Required bed plate flatness [mm/m] 10
Movement system – Servo
Safety elements – The emergency stop function includes emergency stop push-buttons as input components, which are located in
the following locations of the machine:
• 1x on each of the Z-axis
• 3x on the printhead
• 1x on the operator’s controller panel
• 1x on the main E-box
Connection – Wifi or LAN
Software – Web Control Interface
Interface – Web Client (through browsers like Chrome, Safari)
